A roll-to-roll manufacturing machine suitable for processing and producing polymer films that contain nanostructures, including but not limited to multifunctional polymer films. The machine applies a liquid polymer on a substrate to form a liquid polymer film, at least partially embeds nanostructures into the liquid polymer film, melt casts a layer of a molten polymer on the liquid polymer film to produce a thin polymer film, organizes the nanostructures in a thickness direction of the thin polymer film comprising applying an electric field to the thin polymer film, aligns the nanostructures in the thin polymer film by simultaneously subjecting the thin polymer film to heat and a field that aligns the nanostructures, and solidifies the thin polymer film to freeze the nanostructures along nanocolumns in a thickness direction of a solidified polymer film resulting therefrom.

Apparatus and method useful for, among other things, providing a layer by layer coating of materials on a substrate.

A die head apparatus is provided with a front blade, a rear blade, a center blade, and an internal impurity removal space. The front blade and the center blade are configured to form a pool of a slurry. The internal impurity removal space is positioned between the center blade and the rear blade. A distance separating the rear blade and the substrate is set to be smaller than the distance separating the center blade and the substrate.

Described and recited herein are example embodiments and implementations of a paper product dispenser by which the paper product may be dampened or moistened as it unrolls, based on at least the angle at which the paper product is unrolled.

According to one embodiment, a system for manufacturing a fully impregnated thermoplastic prepreg includes a mechanism for moving a fabric or mat and a drying mechanism that removes residual moisture from at least one surface of the fabric or mat. The system also includes a resin application mechanism that applies a reactive resin to the fabric or mat and a press mechanism that presses the coated fabric or mat to ensure that the resin fully saturates the fabric or mat. The system further includes a curing oven through which the coated fabric or mat is moved to polymerize the resin and thereby form a thermoplastic polymer so that upon exiting the oven, the fabric or mat is fully impregnated with the thermoplastic polymer. During at least a portion of the process, humidity in the vicinity of the coated fabric or mat is maintained at substantially zero.

A coating device has: a die head that is provided with a supply port into which a coating slurry is supplied, a manifold that stores the coating slurry, and a slit that dispenses the coating slurry; a supply pipe that is connected to the supply port of the die head; and a cover plate that is provided in the supply port or the supply pipe and that reduces the flow rate of the coating slurry at the center of a cross-section that is orthogonal to the direction in which the coating slurry in the supply port or the supply pipe flows into the die head.

A system, a method and a machine for treating threads or parts thereof, the machine having one or more cartridges each configured for containing thread treatment-material therein; one or more injectors, each injector being configured for applying treatment-material from its respective cartridge over a passing portion of the thread; drive means for operating the one or more injectors; and a communication and control unit for receiving treatment plan data indicative of at least one machine readable treatment related parameter associated with at least one treatment effect for each thread portion to be treated for controlling the treatment effect of each passing thread portion, according to the received treatment plan data. A designated application of the system may be used having a unique user interface allowing creating treatment plans.

According to one embodiment, a system for manufacturing a polymethyl methacrylate (PMMA) prepreg includes a mechanism for continuously moving a fabric or mat and a resin application component that applies a methyl methacrylate (MMA) resin to the fabric or mat. The system also includes a press mechanism that presses the fabric or mat during the continuous movement subsequent to the application of the MMA resin to ensure that the MMA resin fully saturates the fabric or mat. The system further includes a curing oven through which the fabric or mat is continuously moved. The curing oven is maintained at a temperature of between 40 C. and 100 C. to polymerize the MMA resin and thereby form PMMA so that upon exiting the curing oven, the fabric or mat is fully impregnated with PMMA.

According to one embodiment, a coating apparatus includes a backup roll, a die disposed below the backup roll, a bending device disposed below the die, and a die pressing module provided on an upper surface of the bending device. The die includes a base module, a first body erected from a rear part of an upper surface of the base module, a second body combined with a front surface of the first body, a mount space formed between a front part of the upper surface of the base module and a lower surface of the second body, a liquid storage module for a coating liquid, a liquid passage for the coating liquid, a slit-like discharge port for the coating liquid, and a shim sandwiched between the first body and the second body.

A process for in-line extrusion of polymeric coatings onto roofing shingles during manufacturing includes moving a web of shingle substrate material in a downstream direction and extruding a liquefied coating of polymeric material onto at least one surface of the moving web to form a thin film. The liquefied coating may be a molten polymeric material that forms a thin film on a back surface of the shingle material to prevent sticking and eliminate the need for a traditional back dusting with material such as powdered stone. The polymeric film further may be applied to the substrate material in lieu of a saturation coating of asphalt, thus reducing cost and weight while providing a comparable moisture barrier and a lighter more flexible shingle.