In an embodiment, a paint roller manufacturing system and method uses a fabric-coating applicator to apply a fabric adhesive onto a portion of a perforated paint roller cover fabric material having a plurality of perforations through which adhesive may flow, and into the plurality of perforations and into interstitial spaces of the fabric material, to yield a length of coated fabric. An inner strip and an outer strip are wound about a mandrel in offset relation. A strip-coating applicator is used to apply a strip adhesive to the outer strip as it is wound about the mandrel. Simultaneously with the step of applying the strip adhesive to the outer strip, a portion of the coated paint roller fabric material is received at the outer strip and the length of coated fabric is wound about at least the outer strip to form a paint roller tube.

A paint roller manufacturing system includes a cover dispenser for continuously dispensing a windable width of paint roller cover fabric, a fabric supporting and advancing device for supporting the fabric and maintaining a width-wise dimension of the paint roller cover fabric as the fabric advances, a fabric coating applicator for applying a coating to the back side of the paint roller cover fabric while the fabric supporting and advancing device maintains the fabric in a width-wise dimension, and a compressing roller positioned downstream of the fabric coating applicator and configured to apply a compressive force on the coating after it has been applied to the back side of the paint roller cover fabric and while the fabric is supported by the fabric supporting and advancing device. In two-strip embodiments, first and second strip dispensers continuously dispense a first and second windable width of strip material. A guide system guides the first and second strip coming from the first and second strip dispensers to be wound about a mandrel and guides the coated paint roller cover fabric from the fabric supporting device to be wound about the first and second strips. An adhesive applicator is configured to apply adhesive on substantially all of the outer side of the first and second windable strips and positioned to apply adhesive to the outer side of the first and second windable strips upstream of a location where the coated paint roller cover fabric is wound about the first and second strips.

A system and method are provided for conditioning paint roller cover fabric inline in a continuous paint roller manufacturing process. The system and method provide an inline fabric conditioning unit upstream of the point in the process that the paint roller fabric cover strip is wrapped about the outer side of the outer strip, the fabric conditioning unit including a fabric conditioning device that conditions the paint roller fabric cover strip as it is being fed towards the outer side of the outer strip. The fabric conditioning unit may be used to perforate the fabric, to remove loose fibers from the fabric side of the paint roller fabric cover, to buff the paint roller fabric, and to orient the paint roller cover fibers. The continuous paint roller manufacturing process includes steps of feeding an inner strip and an outer strip towards a mandrel, wrapping the inner strip and the outer strip about the mandrel in offset relation, applying a strip adhesive to at least a portion of an outer side of the inner strip and at least a portion of an outer side of the outer strip, feeding a paint roller fabric cover strip having a fabric side and a backing side towards the outer side of the outer strip, the fabric side comprising loose fibers and attached fibers, forming a paint roller tube by wrapping the paint roller fabric cover strip about the outer strip at a point in the process after the strip adhesive has been applied to the outer side of the outer strip such that the backing side contacts the strip adhesive, applying compression to the paint roller tube, and cutting the paint roller tubes into like lengths.

A pre-packaged and pre-loaded paint applicator includes a vacuum sealed package and a new paint applicator sealed within the vacuum-sealed package. The new paint applicator has a paint receiving portion pre-loaded with paint. The paint applicator is removed from the vacuum-sealed package and used when only the relatively small amount of paint that is pre-loaded onto the paint applicator is needed. The pre-packaged and pre-loaded paint applicator can be useful in applications such as, for example, paint samples, paint touch up, and the like.

A roller cover and associated pair of cams attachable to opposite ends of the roller cover. Each of the cams has an outer diameter extending radially outwardly beyond an outer diameter of the roller cover a predetermined distance for maintaining the outer diameter of the roller cover a corresponding distance from the surface being coated during rotational movement of the roller cover over the surface to act as a thickness gauge for the coating being applied to the surface.

A system and method are provided for conditioning paint roller cover fabric inline in a continuous paint roller manufacturing process. The system and method provide an inline fabric conditioning unit upstream of the point in the process that the paint roller fabric cover strip is wrapped about the outer side of the outer strip, the fabric conditioning unit including a fabric conditioning device that conditions the paint roller fabric cover strip as it is being fed towards the outer side of the outer strip. The fabric conditioning unit may be used to perforate the fabric, to remove loose fibers from the fabric side of the paint roller fabric cover, to buff the paint roller fabric, and to orient the paint roller cover fibers. The continuous paint roller manufacturing process includes steps of feeding an inner strip and an outer strip towards a mandrel, wrapping the inner strip and the outer strip about the mandrel in offset relation, applying a strip adhesive to at least a portion of an outer side of the inner strip and at least a portion of an outer side of the outer strip, feeding a paint roller fabric cover strip having a fabric side and a backing side towards the outer side of the outer strip, the fabric side comprising loose fibers and attached fibers, forming a paint roller tube by wrapping the paint roller fabric cover strip about the outer strip at a point in the process after the strip adhesive has been applied to the outer side of the outer strip such that the backing side contacts the strip adhesive, applying compression to the paint roller tube, and cutting the paint roller tubes into like lengths.

A paint roller assembly, comprising a frame assembly including a handle and a frame, where one end of the frame is attached to the handle and the other end includes a cross-member structure attached to the frame opposite and orthogonal to the handle end, a first paint roller cage rotatably mounted on a first branch of the cross-member section, and a second paint roller cage rotatably mounted on a second branch of the cross-member structure. Optionally, a first paint roller cover can be placed over the first paint roller cage, and a second paint roller cover can be placed over the second paint roller cage, wherein at least one of the first paint roller cage and second paint roller cage has an end covered in paint-absorbing material for applying paint into a corner between adjacent surfaces.

A rotary applicator device comprises a handle member having a longitudinal axis, and an elongate member rotatably interfaced with the handle member. The elongate member comprises an applicator attachment portion. An applicator is removably coupled to the applicator attachment portion and is comprised of an absorbent material configured to absorb a material, such as paint, stain, or adhesive. The elongate member and the applicator are operable to rotate about the longitudinal axis while the handle member is moved in a direction transverse to the longitudinal axis, thereby facilitating deposit of a portion of the material from the applicator onto a surface while the applicator rotates along the surface.

A paint roller sleeve assembly and a method for washing it for reuse. The sleeve assembly includes a core of a size to fit a conventional paint roller handle. The core is compressible by hand radially, to allow a tubular flexible outer cover including a backing layer and a layer of paint-carrying fiber pile to be removed for washing and thereafter be replaced on the core for reuse.

The Phillips Smart Edge is a paint application tool with guide means, made of synthetic material and is used for painting in any standard rooms corner in edgeing and trimming. The cornered walls intersecting surface characterized in that the guide means in the form of a roller project outward and parallel (FIG. 2) Metal Bars as they lead downward. Preferably the applicating surface is triangleular as standard walls with the roller overhanging edges which converge toward each other. The paint is applied to surface rapidly and efficiently in use for the Phillips Smart Edge.