(a) An aerosol including an active material, a binder, and a gas is made. (b) A film-like flow of the aerosol is formed. (c) An electrically-charged region is formed by corona discharge. (d) The film-like flow passes through the electrically-charged region. (e) The film-like flow is introduced into an electric field after passing through the electrically-charged region. In the electric field, an active material layer is formed by adhering a solid component of the film-like flow onto a surface of a substrate by electrostatic force.

Disclosed herein is an aqueous, one-pack coating composition including a polymer, a crosslinking agent, a polymeric surface-active agent, and an organic rheology control agent. The total solids content of the coating composition is from 7.5-11.5 wt.-%; the viscosity at 23° C. is from 2000-12000 mPas at a shear rate of 0.1 s-1¬; the amount of the polymeric surface-active agent is from 0.5-25 wt.-% based on the total solids content of the coating composition; the amount of the organic rheology control agent is from 5-12 wt.-% based on the total solids content of the coating composition; and the coating composition does not contain platelet-shaped particulate material having a median particle size of 2 μm or more. Further disclosed herein are methods of producing a coating and applying the coating with a device producing a coating composition jet, and substrates coated by the methods.

Disclosed herein is an aqueous, one-pack coating composition including a polymer, a crosslinking agent, a polymeric surface-active agent, and an organic rheology control agent. The total solids content of the coating composition is from 7.5-11.5 wt.-%; the viscosity at 23° C. is from 2000-12000 mPas at a shear rate of 0.1 s-1¬; the amount of the polymeric surface-active agent is from 0.5-25 wt.-% based on the total solids content of the coating composition; the amount of the organic rheology control agent is from 5-12 wt.-% based on the total solids content of the coating composition; and the coating composition does not contain platelet-shaped particulate material having a median particle size of 2 μm or more. Further disclosed herein are methods of producing a coating and applying the coating with a device producing a coating composition jet, and substrates coated by the methods.

An electrostatic oiling system for use with single blanks in batch systems having an open spray chamber without the need for a negative vacuum chamber. Further, the provided electrostatic oiling system may utilize induction beams and a charge wall that allows for utilization of a smaller vacuum system. Further, the provided electrostatic oiling system may provide variable blank coverage without the need for metered pumps.

An electrostatic oiling system for use with single blanks in batch systems having an open spray chamber without the need for a negative vacuum chamber. Further, the provided electrostatic oiling system may utilize induction beams and a charge wall that allows for utilization of a smaller vacuum system. Further, the provided electrostatic oiling system may provide variable blank coverage without the need for metered pumps.

An electrostatic oiling system for use with single blanks in batch systems having an open spray chamber without the need for a negative vacuum chamber. Further, the provided electrostatic oiling system may utilize induction beams and a charge wall that allows for utilization of a smaller vacuum system. Further, the provided electrostatic oiling system may provide variable blank coverage without the need for metered pumps.

An electrostatic oiling system for use with single blanks in batch systems having an open spray chamber without the need for a negative vacuum chamber. Further, the provided electrostatic oiling system may utilize induction beams and a charge wall that allows for utilization of a smaller vacuum system. Further, the provided electrostatic oiling system may provide variable blank coverage without the need for metered pumps.

(a) An aerosol including an active material, a binder, and a gas is made. (b) A film-like flow of the aerosol is formed. (c) An electrically-charged region is formed by corona discharge. (d) The film-like flow passes through the electrically-charged region. (e) The film-like flow is introduced into an electric field after passing through the electrically-charged region. In the electric field, an active material layer is formed by adhering a solid component of the film-like flow onto a surface of a substrate by electrostatic force.

(a) An aerosol including an active material, a binder, and a gas is made. (b) A film-like flow of the aerosol is formed. (c) An electrically-charged region is formed by corona discharge. (d) The film-like flow passes through the electrically-charged region. (e) The film-like flow is introduced into an electric field after passing through the electrically-charged region. In the electric field, an active material layer is formed by adhering a solid component of the film-like flow onto a surface of a substrate by electrostatic force.

An electrostatic oiling system for use with single blanks in batch systems having an open spray chamber without the need for a negative vacuum chamber. Further, the provided electrostatic oiling system may utilize induction beams and a charge wall that allows for utilization of a smaller vacuum system. Further, the provided electrostatic oiling system may provide variable blank coverage without the need for metered pumps.