A method of forming a self-cleaning film system includes depositing a perfluorocarbon siloxane polymer onto a substrate to form a first layer. The method includes removing a plurality of portions of the first layer to define a plurality of cavities in the first layer and form a plurality of projections that protrude from the substrate. The method includes depositing a photocatalytic material onto the plurality of projections and into the plurality of cavities to form a second layer comprising: a bonded portion disposed in the plurality of cavities and in contact with the substrate, and a non-bonded portion disposed on the plurality of projections and spaced apart from the substrate. The method also includes, after depositing the photocatalytic material, removing the non-bonded portion to thereby form the self-cleaning film system.

The invention provides a water- and oil-repelling member having a primer layer as a first layer on at least one surface of a base material and further having a water- and oil-repelling layer as a second layer on the outer surface of the primer layer. The primer layer comprises a layer containing nano-diamonds and having a film thickness of 0.5 to 500 nm, the main component being an organic silicon compound having a plurality of silanol groups within a molecule. The water- and oil-repelling layer comprises a layer having a film thickness of 0.5 to 30 nm, the main component being a cured product of a hydrolysable fluorine-containing compound. The water- and oil-repelling member can stably and simply impart a water- and oil-repelling coat having excellent abrasion resistance to various base materials. In addition, the primer layer and the water- and oil-repelling layer can be coated even in a room-temperature (25° C.) process.

This coated metal sheet is for exterior covering, and has a metal sheet and a top coating layer disposed on the metal sheet. The top coating layer is configured from a fluororesin and contains 0.01-15 vol % of microporous particles as a gloss control agent, and the coated metal sheet satisfies the belowmentioned formulae. In the belowmentioned formulae, in the number-based particle size distribution of the gloss control agent, R is the number average particle size (μm), D.sub.97.5 is the 97.5% particle size (μm), Ru is the upper limit particle size (μm), and T is the top coating layer thickness (μm): D.sub.97.5/T≦0.9; Ru≦1.2T; R≧1.0; and 3≦T≦40.

A deposition assembly generally comprises a first deposition apparatus that is configured to receive a substrate, such as a glass mandrel. The first deposition apparatus is further configured to deposit a plurality of first monolayer molecules onto at least a surface of the substrate to generate a first coating structure on the substrate. A second deposition apparatus is coupled to the first deposition apparatus, and wherein the second deposition apparatus is configured to deposit a plurality of second monolayer molecules onto at least the surface of the substrate such that the second monolayer molecules are diffused through the first coating structure and at least one aperture is filled by at least one of the second monolayer molecules to generate at least one mold release layer on at least the surface of the substrate.

A compressor assembly may include a compressor housing and a compressor impeller disposed within the compressor housing. The compressor housing may have an internal aerodynamic surface that defines a circumferentially extending volute, and the compressor impeller may have an external aerodynamic surface that faces toward at least a portion of the internal aerodynamic surface of the compressor housing. A nonstick coating may be formed on the internal aerodynamic surface of the compressor housing or on the external aerodynamic surface of the compressor impeller. The nonstick coating may prevent foreign material introduced into the compressor assembly from collecting on the internal aerodynamic surface of the compressor housing or on the external aerodynamic surface of the compressor impeller.

An object has a durable superhydrophic, self-cleaning, and icephobic coating includes a substrate and a layer disposed on the substrate, the layer resulting from coating with a formulation having an effective amount of hierarchical structuring micro/nanoparticles, liquid silane having one or more groups configured to graft to a hierarchical structuring micro/nanoparticle and at least another group that results in hydrophobicity. The hierarchical structuring micro/nanoparticles are dispersed in the liquid silane. Another effective amount of synthetic adhesive, selected from thermosetting binders, moisture curing adhesives or polymers that form a strong interaction with a surface, is in solution with a solvent. Upon curing, the layer has a contact angle greater than 90° and a sliding angle of less than 10° and, less than 5% of an area of the layer is removed in a Tape test.

A method for applying a coating to a substrate includes obtaining a fluorinated polymer compound, where the fluorine is chemically or covalently bonded to the polymer molecule; and coating the surface of the substrate with the fluorinated polymer compound.

Articles including repellent surfaces and methods of making and using these articles are disclosed. The repellant surface can comprise a polymer having a roughened surface and a fluorinated silane and a lubricating liquid deposited on the roughened surface. The repellent surface, and by extension the articles described herein, can exhibit superomniphobic properties. The methods for producing the repellant surface can comprise dissolving a polymer in a solvent to produce a polymer solution and optionally adding a non-solvent to the polymer solution to produce a casting mixture. The polymer solution or casting mixture can be deposited on a surface of a substrate and the solvent and/or the non-solvent evaporated to provide a coated-substrate having a roughened surface. A functional layer comprising a fluorinated silane followed by a lubricating liquid can be deposited on the roughened surface to form the repellant surface.

To provide a powder coating material capable of forming a coating film excellent in weather resistance, coating film appearance and surface smoothness; and a coated article having a coating film made of such a powder coating material. A powder coating material comprising a powder composed of a first composition which is a first composition for powder coating material comprising a fluororesin having a fluorine content of at least 10% by mass and a plasticizer having a melting point of from 60 to 200° C. and having a cyclic hydrocarbon group in the molecule, wherein the content of the plasticizer is from 0.1 to 40 parts by mass, to 100 parts by mass of the resin component contained in the first composition. And, a powder coating material comprising a powder composed of a second composition containing the fluororesin and a powder composed of a third composition containing a resin other than the fluororesin, wherein at least one of the second composition and the third composition contains a plasticizer, and the content of the plasticizer is from 0.1 to 40 parts by mass, to 100 parts by mass in total of the resin components contained in the second composition and the third composition.

This invention provides durable, low-ice-adhesion coatings with excellent performance in terms of ice-adhesion reduction. Some variations provide a low-ice-adhesion coating comprising a microstructure with a first-material phase and a second-material phase that are microphase-separated on an average length scale of phase inhomogeneity from 1 micron to 100 microns. Some variations provide a low-ice-adhesion material comprising a continuous matrix containing a first component; and a plurality of discrete inclusions containing a second component, wherein the inclusions are dispersed within the matrix to form a phase-separated microstructure that is inhomogeneous on an average length scale from 1 micron to 100 microns, wherein one of the first component or the second component is a low-surface-energy polymer, and the other is a hygroscopic material. The coatings are characterized by an AMIL Centrifuge Ice Adhesion Reduction Factor up to 100 or more. These coatings are useful for aerospace surfaces and other applications.