During an example coating method, a metallic substrate is provided. A foundation coat precursor is applied on the metallic substrate. The foundation coat precursor includes a matrix and a plurality of capsules present in the matrix. Each capsule includes a shell and a healing agent surrounded by the shell. A basecoat precursor is applied, and a clearcoat precursor is applied. The metallic substrate, the foundation coat precursor, the basecoat precursor, and the clearcoat precursor are heated i) after each respective application or ii) simultaneously, in order to cure the foundation coat, basecoat, and clearcoat precursors and respectively form a foundation coat, a basecoat, and a clearcoat. The foundation coat is ultraviolet (UV) stable and bonds the metallic substrate to the basecoat and the clearcoat.

Methods for forming a hole in a coated component are provided. The method may include forming a sacrificial layer over a ceramic barrier coating of a substrate, drilling a hole into the coated component such that any spatter formed during drilling deposits onto the sacrificial layer, and removing the sacrificial layer along with the spatter deposited thereon. The sacrificial layer may include a rare earth oxide (e.g., rare earth oxide particles). Intermediate ceramic matrix composite (CMC) component are also provided. The intermediate CMC may include a CMC body, an environmental barrier coating on the bond coating, and a sacrificial layer on the environmental barrier coating, with the sacrificial layer including particles of a rare earth oxide dispersed in a polymeric matrix.

The present invention provides a perfluoro(poly)ether group containing silane compound of

(Rf-PFPE).sub.X(CR.sup.a.sub.kR.sup.b.sub.lR.sup.c.sub.m).sub.(1a)

(R.sup.c.sub.mR.sup.b.sub.lR.sup.a.sub.kC).sub.XPFPE-X(CR.sup.a.sub.kR.sup.b.sub.lR.sup.c.sub.m).sub.(1b)

wherein the symbols are as defined in the description.

During an example coating method, a metallic substrate is provided. A foundation coat precursor is applied on the metallic substrate. The foundation coat precursor includes a matrix and a plurality of capsules present in the matrix. Each capsule includes a shell and a healing agent surrounded by the shell. A basecoat precursor is applied, and a clearcoat precursor is applied. The metallic substrate, the foundation coat precursor, the basecoat precursor, and the clearcoat precursor are heated i) after each respective application or ii) simultaneously, in order to cure the foundation coat, basecoat, and clearcoat precursors and respectively form a foundation coat, a basecoat, and a clearcoat. The foundation coat is ultraviolet (UV) stable and bonds the metallic substrate to the basecoat and the clearcoat.

The present invention relates to razor blade cutting edges and methods of producing edges exhibiting improved shave performance longevity and lower cutting forces. Conventional razor blades have increasing cutting forces with use due to the outer coating wear and adhesion loss. Blade edges produced according to the novel process exhibit significantly lower cutting forces when subjected to wool felt cutting shaving simulation, which correlates to more comfortable shaves initially and over the life of the blades. The present invention treats razor blade edges having a first adherent polyfluorocarbon coating with a first solvent to partially remove the polyfluorocarbon coating, adds a second polyfluorocarbon coating, heats, and treats the blade edge with a second solvent providing a final blade edge having a thin, uniform polyfluorocarbon coating. Preferred solvents include perfluoroalkanes, perfluorocycloalkanes, and perfluoroaromatic compounds having a critical temperature or boiling point above the dissolution temperature for the polyfluorocarbon in the solvent.

Provided is a method for preparing a silica layer, comprising bringing to gelation a precursor layer formed from a precursor composition comprising a silica precursor, an acid catalyst and a surfactant.

A gearbox adapted for use with a gas turbine engine and a method for making the same are disclosed herein. The gearbox comprising a housing made from a magnesium alloy, and an aluminum oxide coating on the magnesium alloy housing. The aluminum oxide coating may inhibit corrosion of the housing, and may have a nano-microcrystalline structure that defines an inner region bonded directly to the housing and an outer region spaced apart from the housing.

Provided is a method for obtaining a cooking vessel that includes the following steps: producing a bowl having an aluminum outer surface and an inner surface; performing hard anodization of at least the outer surface of the bowl; and providing a sol-gel coating on the anodized outer surface. At least one coloring step is carried out following the hard anodization, the coloring step(s) being carried out before and/or during the sol-gel coating step. Also provided is a kitchen item or an electrical cooking appliance that includes a cooking vessel obtained by the above method.

A wire grid polarizer (WGP) can have a conformal-coating to protect the WGP from oxidation and/or corrosion. The conformal-coating can include a barrier layer with at least one: of aluminum oxide, silicon oxide, silicon nitride, silicon oxynitride, silicon carbide, hafnium oxide, and zirconium oxide. A method of making a WGP can include applying the barrier layer over ribs of a WGP by vapor deposition.

The invention provides a gas barrier film with low deterioration in the gas barrier property before and after high-temperature hot water treatment. The gas barrier film has a gas barrier coating film, formed as a composite film comprising a network structure having a mesh structure with SiOSi bonds as the basic lattice and a water-soluble polymer crystallized as microcrystals, incorporated into the mesh of the network structure, wherein a barrier coating agent, obtained by mixing a condensate solution of an alkoxysilane hydrolysate prepared as a mixed solution in which the proportion of bonded states of the silicon atoms of the condensate with Q1 and Q2 structures is at least 60% of the total silicon atoms, with a crystalline water-soluble polymer, is coated on a base material film, either after forming or without forming an aluminum oxide vapor deposition film, to form a coating layer.