An abradable coating is formed on a mechanical part from a polymer resin-containing powder deposited over a polymer resin-containing liquid that is substantially free of volatile organic hydrocarbons. The liquid and the powder are then cured together to form an abradable coating. The polymer resin-containing powder may include a first thermosetting resin and a filler having a melting point above a cure temperature of the first thermosetting resin. The interactions of the powder and the liquid result in a durable abradable coating. Because the liquid is substantially free of volatile organic hydrocarbons, overspray may be recovered and used to coat other parts.

It is provided a method for producing a support material provided with at least one anti-fingerprint coating including the steps of: applying at least one layer of at least one powdered resin to at least one side of the support material; melting on the at least one applied layer of the one powdered resin; applying at least one acrylate-containing dispersion to the melted-on resin layer; and drying and curing the layered structure.

A branched carboxylic acid functional polyester resin P is described herein along with thermosetting powder coating compositions (PCC A) comprising a binder K, the binder K comprising the polyester resin P and a crosslinker X. The invention further relates to a cured PCC A. In addition, processes for making said PCC A and processes for coating an article with said PCC A are described as well as articles having coated thereon the PCC A and an articles having coated and cured thereon the PCC A.

A method to manufacture, on one or more production or manufacturing lines, an integrated roofing product, such as a roofing panel or roofing plank. A blank panel of engineered wood is cut or sawn into a plurality of raw planks or raw panels, each with an outer face, an inner face, a top edge, and a bottom edge. Each raw plank or panel is then processed by cutting or routing a profile into the top edge, the bottom edge, or both; affixing a gasket seal to the profile in the top edge or the bottom edge, or both; coating at least some or all of the outer face with a silicone-based or silicone-containing coating; applying a mix of granules and/or sand to the silicone-based coating while wet; and curing the coated plank or panel. A plurality of panels or planks can then be installed on a roofing structure.

A method for forming a polyethylene and alumina nanocomposite coating on a substrate is described. The method may use microparticles of UHMWPE with nanoparticles of alumina to form a powder mixture, which is then applied to a heated steel substrate to form the nanocomposite coating. The nanocomposite coating may have a Vickers hardness of 10.5-12.5 HV.

A material deposition device for decorating an object. The device has a housing as a structural framework, an object holder, and a container releasably coupled to the housing. The housing has an object support for supporting the object to be decorated. The container creates a volumetric enclosure with the housing. The device is configured to deposit decoration materials onto the object.

A system for manufacturing a thermoplastic prepreg includes a double belt mechanism that is configured to compress a fiber mat, web, or mesh that is passed through the double belt mechanism, a resin applicator that is configured to apply monomers or oligomers to the fiber mat, web, or mesh, and a curing oven that is configured to effect polymerization of the monomers or oligomers and thereby form the thermoplastic polymer as the fiber mat, web, or mesh is moved through the curing oven. The double belt mechanism compresses the fiber mat, web, or mesh and the applied monomers or oligomers as the fiber mat, web, or mesh is passed through the curing oven so that the monomers or oligomers fully saturate the fiber mat, web, or mesh. Upon polymerization of the monomers or oligomers, the fiber mat, web, or mesh is fully impregnated with the thermoplastic polymer.

A method of fabricating a hydrophobic coating on a surface of a solid substrate which includes a layer-integrable material includes the steps of depositing a deformable layer of the layer-integrable material onto the surface of the solid substrate, forcibly embedding a plurality of particles within the deformable layer, and solidifying the deformable layer including the plurality of particles so as to be integral with the surface of the solid substrate. At least a portion of the plurality of particles is embedded at a threshold depth within the deformable layer prior to solidification.

A method of fabricating a hydrophobic coating on a surface of a solid substrate which includes a layer-integrable material includes the steps of depositing a deformable layer of the layer-integrable material onto the surface of the solid substrate, forcibly embedding a plurality of particles within the deformable layer, and solidifying the deformable layer including the plurality of particles so as to be integral with the surface of the solid substrate. At least a portion of the plurality of particles is embedded at a threshold depth within the deformable layer prior to solidification.

A process for producing a digital printed heat transfer, the process comprising the steps of: 1) obtaining a substrate having a release layer; 2) applying a primer suitable for electrophotographic toner to the release layer; 3) digitally-printing electrophotographic toner to define a graphic within a defined region of a substrate inclusive of both printed and unprinted areas within that region; 4) digitally printing a tacky viscoelastic binder in registration with the printed areas of the digitally-printed graphic; 5) applying a polyurethane-based powder adhesive to the defined region of said substrate; 6) removing loose powder adhesive that does not adhere to the defined regions of said graphic; and 7) fusing and bonding the adhesive to the digital printed graphic. The binder precisely secures the adhesive powder to the printed graphical areas. The result is then cooled to set the image for use as a heat transfer.