A system and method for sizing and separating granular particles within the bulk granular solids by creating a graded granular flow comprising multiple sized fractions with gradation of the particles according to particle size between relatively fine fractions and relatively coarse fractions; and capturing at least a portion of granular flow. The system (11) comprises means (25) for creating the graded granular flow, and means (30) for capturing at least a portion of the graded granular flow. The graded granular flow is split into separate streams, one of which is subsequently captured by intercepting that stream. The intercepted stream may be collected or redirected for further processing.

A system and method for sizing and separating granular particles within the bulk granular solids by creating a graded granular flow comprising multiple sized fractions with gradation of the particles according to particle size between relatively fine fractions and relatively coarse fractions; and capturing at least a portion of granular flow. The system (11) comprises means (25) for creating the graded granular flow, and means (30) for capturing at least a portion of the graded granular flow. The graded granular flow is split into separate streams, one of which is subsequently captured by intercepting that stream. The intercepted stream may be collected or redirected for further processing.

An aggregate processing assembly is provided. The processing assembly includes a separator assembly having a central member extending from a first end to a second end, the central member supporting at least one helical flight provided between the first and second ends, the helical flight having a width provided between a proximal end and a distal end. An assembly housing is provided around a portion of the separator assembly, the assembly housing includes a collection portion for receiving processed feed stock which exits the separator assembly radially away from the central member outward past the distal end, and the collection portion includes a first outlet. A second outlet is coupled to the separator assembly for receiving processed feed stock which exits the separator assembly at the second end of the at least one helical flight. A proppant, an aggregate, a system for processing feed stock to produce a proppant or aggregate, and a method of producing a proppant or aggregate is also provided.

An aggregate processing assembly is provided. The processing assembly includes a separator assembly having a central member extending from a first end to a second end, the central member supporting at least one helical flight provided between the first and second ends, the helical flight having a width provided between a proximal end and a distal end. An assembly housing is provided around a portion of the separator assembly, the assembly housing includes a collection portion for receiving processed feed stock which exits the separator assembly radially away from the central member outward past the distal end, and the collection portion includes a first outlet. A second outlet is coupled to the separator assembly for receiving processed feed stock which exits the separator assembly at the second end of the at least one helical flight. A proppant, an aggregate, a system for processing feed stock to produce a proppant or aggregate, and a method of producing a proppant or aggregate is also provided.

A system and method for separating granular particles according to particle size, and more particularly enhance ore grades by removing unwanted material. The system (10) comprises means (11) for transporting granular material (12) comprising multiple sized fractions with gradation of the particles according to particle size between relatively fine fractions and relatively coarse fractions, in a direction having a horizontal component; and subjecting the granular material (12) to vibration while being so transported to induce some separation of particles according to particle size. The system (10) further comprises means (13) for causing the granular material (12) to subsequently move as a granular flow (14) along a curved path (15) under the influence of gravity to further induce separation of particles according to particle size. The system (10) still further comprises means (16) for dividing the granular flow (14) moving along the curved path (15) into different streams (17) according to their trajectory.

A novel consumer grade automatic sorter for pieces is disclosed with an application to organizing interlocking toy brick systems. The invention of a novel means to propel and separate pieces, and process sensor data in combination with standard methods for binning and storage. A novel mechanical screw is proposed to propel the parts. The device comprises a novel combination of backgrounds and artificial intelligence/machine learning to enable sensing of colors, estimation of size, and transparency of pieces. In addition, a method to embed a neural network efficiently on a microcontroller is disclosed.

The embodiments herein provide a centrifugal scattering device having a central axle, a sieve positioned below the central axle, a plurality of rotors, each one having a proximal end and distal end where the proximal end of each rotor is attached to the central axle. The device also preferably includes a guide, angled relative to the central axle and attached to the distal end of each rotor so that the guide travels around the central axle and along the sieve when the central axle rotates.

The embodiments herein provide a centrifugal scattering device having a central axle, a sieve positioned below the central axle, a plurality of rotors, each one having a proximal end and distal end where the proximal end of each rotor is attached to the central axle. The device also preferably includes a guide, angled relative to the central axle and attached to the distal end of each rotor so that the guide travels around the central axle and along the sieve when the central axle rotates.

A separator as described herein separates granular input material into component materials. Each component material has a hardness. The separator includes a rebound surface, a propulsion system, and a plurality of sorting zones. The propulsion system propels granular input material toward the rebound surface. The component materials that are rebounded off of the rebound surface and land in sorting zones based on the hardness of the component materials. A method for using the separator is also described.

A separator as described herein separates granular input material into component materials. Each component material has a hardness. The separator includes a rebound surface, a propulsion system, and a plurality of sorting zones. The propulsion system propels granular input material toward the rebound surface. The component materials that are rebounded off of the rebound surface and land in sorting zones based on the hardness of the component materials. A method for using the separator is also described.