A mail processing system utilizes a conveyor to shingle or de-shingle mailpieces as they move through the processing system and utilizes belts to move the mailpieces. A first shingling conveyor moves a first mailpiece to overlap with a second mailpiece to create shingled mailpieces. A second shingling conveyor moves a first mailpiece away from a second mailpiece to de-shingle them to create singulated mailpieces. A camera takes images of the mailpieces in the conveyor and image analysis software is used to determine dimensional aspects of the mailpieces that are used to control the belt speeds to move mailpieces with respect to each other. A mail processing system may include a mail processing station that scans addresses, applies postage and/or weighs the mailpieces. Mail may be de-shingled prior to being weighed and then re-shingled for subsequent processing, or mail may be shingled prior to passing through a scale if weighing is not necessary.

A mail processing system utilizes a conveyor to shingle or de-shingle mailpieces as they move through the processing system and utilizes belts to move the mailpieces. A first shingling conveyor moves a first mailpiece to overlap with a second mailpiece to create shingled mailpieces. A second shingling conveyor moves a first mailpiece away from a second mailpiece to de-shingle them to create singulated mailpieces. A camera takes images of the mailpieces in the conveyor and image analysis software is used to determine dimensional aspects of the mailpieces that are used to control the belt speeds to move mailpieces with respect to each other. A mail processing system may include a mail processing station that scans addresses, applies postage and/or weighs the mailpieces. Mail may be de-shingled prior to being weighed and then re-shingled for subsequent processing, or mail may be shingled prior to passing through a scale if weighing is not necessary.

Systems and methods for sorting recyclable items and other materials are provided. In one embodiment, a system for sorting objects comprises: at least one imaging sensor; a controller comprising a processor and memory storage, wherein the controller receives image data captured by the image sensor; and at least one pusher device coupled to the controller, wherein the at least one pusher device is configured to receive an actuation signal from the controller. The processor is configured to detect objects travelling on a conveyor device and recognize at least one target item traveling on a conveyor device by processing the image data and to determine an expected time when the at least one target item will be located within a diversion path of the pusher device. The controller selectively generates the actuation signal based on whether a sensed object detected in the image data comprise the at least one target item.

Systems and methods for sorting recyclable items and other materials are provided. In one embodiment, a system for sorting objects comprises: at least one imaging sensor; a controller comprising a processor and memory storage, wherein the controller receives image data captured by the image sensor; and at least one pusher device coupled to the controller, wherein the at least one pusher device is configured to receive an actuation signal from the controller. The processor is configured to detect objects travelling on a conveyor device and recognize at least one target item traveling on a conveyor device by processing the image data and to determine an expected time when the at least one target item will be located within a diversion path of the pusher device. The controller selectively generates the actuation signal based on whether a sensed object detected in the image data comprise the at least one target item.

A robotic singulation system is disclosed. In various embodiments, sensor data including image data associated with a workspace is received. The sensor data is used to generate a three dimensional view of at least a portion of the workspace, the three dimensional view including boundaries of a plurality of items present in the workspace. The three dimensional view as generated at successive points in time is used to model a flow of at least a subset of said plurality of items through at least a portion of the workspace. The model is used to determine and implement a plan to autonomously operate a robotic structure to pick one or more items from the workplace and place each item singly in a corresponding location in a singulation conveyance structure.

A robotic singulation system is disclosed. In various embodiments, sensor data including image data associated with a workspace is received. The sensor data is used to generate a three dimensional view of at least a portion of the workspace, the three dimensional view including boundaries of a plurality of items present in the workspace. The three dimensional view as generated at successive points in time is used to model a flow of at least a subset of said plurality of items through at least a portion of the workspace. The model is used to determine and implement a plan to autonomously operate a robotic structure to pick one or more items from the workplace and place each item singly in a corresponding location in a singulation conveyance structure.

A robotic singulation system is disclosed. In various embodiments, sensor data including image data associated with a workspace is received. The sensor data is used to generate a three dimensional view of at least a portion of the workspace, the three dimensional view including boundaries of a plurality of items present in the workspace. A grasp strategy is determined for each of at least a subset of items, and for each grasp strategy a corresponding probability of grasp success is computed. The grasp strategies and corresponding probabilities of grasp success are used to determine and implement a plan to autonomously operate a robotic structure to pick one or more items from the workplace and place each item singly in a corresponding location in a singulation conveyance structure.

A system (100) for delaminating a stream (110) of articles (A, B, C, D, E) includes a delamination unit (130) with a plurality of individually controlled rollers (134) configured to carry a stream (110) of articles (A, B, C, D, E), a detection unit (150) with a sensor (152), and a control unit (160) with a processor (162) and interfacing with the delamination unit (130) and the detection unit (150), wherein the detection unit (150) is configured to detect a position of each of the articles (A, B, C, D, E) and to transmit position data to the control unit (160), and wherein the control unit (160) is configured, through operation of the processor (162), to correlate positions of the articles (A, B, C, D, E) with the plurality of individually controlled rollers (134), and to individually control the rollers (134) based on the position data to delaminate the stream (110) of articles (A, B, C, D, E).

A system (100) for delaminating a stream (110) of articles (A, B, C, D, E) includes a delamination unit (130) with a plurality of individually controlled rollers (134) configured to carry a stream (110) of articles (A, B, C, D, E), a detection unit (150) with a sensor (152), and a control unit (160) with a processor (162) and interfacing with the delamination unit (130) and the detection unit (150), wherein the detection unit (150) is configured to detect a position of each of the articles (A, B, C, D, E) and to transmit position data to the control unit (160), and wherein the control unit (160) is configured, through operation of the processor (162), to correlate positions of the articles (A, B, C, D, E) with the plurality of individually controlled rollers (134), and to individually control the rollers (134) based on the position data to delaminate the stream (110) of articles (A, B, C, D, E).

A material handling system for singulation of items is described. The material handling system can include, a singulation conveyor with a mechanical actuator. The mechanical actuator can be configured to manipulate an item on the singulation conveyor. Further, the material handling system can comprise a sensing unit comprising an imaging device that can be configured to capture an image of a zone of a singulation conveyor. Further, the material handling system can have a control unit that can be configured to classify, based on a classification model and the image, the item into a category. The category can be indicative of an orientation of the item with respect to another item and a conveying surface of the singulation conveyor. Further, the control unit can be configured to, generate instructions to cause actuation of a mechanical actuator to perform a singulation action based on the classification associated with the item.