A system and associated method is provided for sorting parts, which includes a conveyor system for receiving and circulating a plurality of randomly presented parts, a sorting buffer for accumulating selected parts from the plurality of randomly presented parts in an assigned buffer location, and a sequencing system for sequencing the accumulated selected parts.

A method and apparatus are provided for sorting items to a plurality of sort destinations. The items are fed into the apparatus at an input station having a scanning station. The scanning station evaluates one or more characteristics of each item. The items are then loaded onto one of a plurality of independently controlled delivery vehicles. The delivery vehicles are individually driven to sort destinations. Once at the appropriate sort destination, the delivery vehicle ejects the item to the sort destination and returns to receive another item to be delivered. A re-induction conveyor may be provided for receiving select items from the vehicles and conveying the items back to the input station for re-processing. Additionally, a controller is provided to control the movement of the vehicles based on a characteristic of each item being delivered by each vehicle. The system may also include vehicles having an assembly for detecting items being loaded onto or discharged from the vehicles.

A system for diverting objects traveling along a conveyor includes an upstream conveyor segment having an inlet end and an outlet end and a downstream conveyor segment having an inlet end and an outlet end. The inlet end of the downstream conveyor segment is located to receive items from the outlet end of the upstream conveyor segment. A conveyor shift mechanism is linked to both the outlet end of the upstream conveyor segment and the inlet end of the downstream conveyor segment for carrying out lateral movement of the outlet end of the upstream conveyor segment in one lateral direction while simultaneously carrying out lateral movement of the inlet end of the downstream conveyor segment in an opposite lateral direction.

The present invention relates to systems and methods for sorting a wide variety of packages, including, but not limited to, parcels, mail pieces, bundles, and other similar items. Embodiments of the invention specifically relate to interchangeable sorting modules with sort stations that may be used to quickly and accurately sort packages of varying shapes and sizes. Additional embodiments of the invention relate to a control architecture for operating the aforementioned interchangeable sorting modules. Such control architecture may comprise a programmable logic controller (PLC) for controlling each of the interchangeable sorting modules.

A method and apparatus are provided for sorting items to a plurality of sort destinations. A scanning station evaluates one or more characteristics of each item fed into the apparatus. The items are loaded onto one of a plurality of independently controlled delivery vehicles. The delivery vehicles are individually driven to sort destinations. Once at the appropriate sort destination, the delivery vehicle ejects the item to the sort destination and returns to receive another item to be delivered. A re-induction conveyor may be provided for receiving select items from the vehicles and conveying the items back to the input station for re-processing. Additionally, a controller is provided to control the movement of the vehicles based on a characteristic each item being delivered by each vehicle. When an item to be manually sorted is encountered, a visual alert aligned with a selected destination is activated until manual transfer is confirmed.

According to one embodiment, a sorting apparatus includes a controller, a holding device, and a driver. The controller acquires holding position information corresponding to identification information of an article to be processed, and sets a holding position based on the holding position information. The holding device holds the article. The drive unit causes the holding device to hold the article in the holding position set by the controller, and moves the article held by the holding device.

A space efficient automated processing system for processing objects is disclosed. The processing system includes an input conveyance system for moving objects from an input area in at least an input conveyance vector that includes an input conveyance horizontal direction component and an input conveyance vertical direction component, a perception system for receiving objects from the input conveyance system and for providing perception data regarding an object, a primary transport system for receiving the object from the perception system and for providing transport of the object along at least a primary transport vector including an primary transport horizontal component and a primary transport vertical component that is generally opposite the input conveyance horizontal direction component, and at least two secondary transport systems, each of which receives the object from the primary transport system and moves the object in either of reciprocal directions.

According to one embodiment, an article management device includes a receiver, a processor, and a transmitter. The receiver is configured to receive article measurement information. The processor is configured to select a first divergence control signal or a second divergence control signal based on the article measurement information, the first divergence control signal being for forwarding the article to a sorter configured to sort the article according to sorting destination information corresponding to the article, the second divergence control signal being for forwarding the article to a carrier. The transmitter is configured to transmit the first or the second divergence control signal to a diverger configured to forward the article toward the sorter or the carrier.

Systems and methods of associating data to an item being transported by a conveying system are disclosed. The item and data associated with the item are received at a first zone of the conveying system. The data is stored in a first computer-readable storage medium associated with the first zone. The item is transported to a second zone of the conveying system, and the data stored in the first computer-readable storage medium is transferred to a second computer-readable storage medium associated with the second zone.

The present invention relates to systems and methods for sorting a wide variety of packages, including, but not limited to, parcels, mail pieces, bundles, and other similar items. Embodiments of the invention specifically relate to interchangeable sorting modules with sort stations that may be used to quickly and accurately sort packages of varying shapes and sizes. Additional embodiments of the invention relate to a control architecture for operating the aforementioned interchangeable sorting modules. Such control architecture may comprise a programmable logic controller (PLC) for controlling each of the interchangeable sorting modules.