B21B1/463

THIN STRIP PRODUCTION PROCESS EMPLOYING CONTINUOUS CASTING AND ROLLING
20230241656 · 2023-08-03 ·

The invention discloses a thin strip production process employing continuous casting and continuous rolling, which sequentially includes continuous casting, rough rolling, induction heating, finish rolling, laminar cooling, high-speed shearing and finished product coiling; the process is characterized by further comprising performing in-line heating between the continuous casting and the rough rolling that wide surfaces, narrow surfaces and corners of a casting blank are heated simultaneously during the in-line heating. The present invention effectively reduces the requirements for rough rolling equipment, improves the efficiency of the rough rolling, improves the uniformity of finished thin strips, reduces the out-of-tolerance percentage, improves the thickness stability of the finished thin strips, and further reduces rolling-induced cracks of the thin strips.

APPARATUS FOR MANUFACTURING THIN STEEL SHEET AND METHOD FOR MANUFACTURING THIN STEEL SHEET

Using an apparatus for manufacturing a thin steel sheet including the followings which are arranged in order: a continuous casting machine (1) for a thin slab having a slab thickness of 70 mm to 120 mm at a lower end of a mold; a holding furnace (2) that is configured to maintain a temperature of a cast slab (10) and/or heats the cast slab (10); and a rolling stand (3) by which finish rolling is performed, the casting speed of the thin slab is set to 4 to 7 m/min, the slab (10) is reduced at a rolling reduction of 30% or more by the reduction roll (4) after solidification is completed and when a center temperature of the slab is 1300° C. or higher, and the slab (10) is held at a temperature of 1150° C. or higher and 1300° C. or lower for five minutes or longer in the holding furnace (2).

Temperature control device for endless rolling line

In an endless rolling line, a speed of a material to be rolled changes with a flying thickness change. A temperature control device executes predictive calculation of a speed change amount of the material to be rolled associated with the flying thickness change and updates a speed pattern. The temperature control device executes feedforward control of an amount of a coolant to cool the material to be rolled based on a latest speed pattern and a measured temperature value of the material to be rolled in an entry side of the heat exchanger. In parallel with the feedforward control, the temperature control device executes feedback control of coolant volume based on an error between the measured temperature value of the material to be rolled in the delivery side of the heat exchanger and a target value.

Device and method for manufacturing metal clad strips continuously

The device and method for manufacturing metal clad strip continuously provided by the present invention, combines casting, rolling and heat treatment used for the single material manufacture with the continuous and large-scale manufacture method for the clad strip, greatly improves the productivity of clad strip. The present invention can be used for manufacturing single-sided or double-sided clad strips with different thickness specifications, wherein the base layer material or the clad layer material can be selected in a wide range, including carbon steel, stainless steel, special alloy steel, titanium, copper and the like. In the present application, continuous casting and rolling clad strip is implemented, which decrease the energy consumption and costs.

Hot-Rolled Flat Steel Product and Method for the Production Thereof
20230151468 · 2023-05-18 ·

A hot-rolled flat steel product having a thickness of <1.5 and consisting of, in % by mass, C: 0.04-0.23%, Si: 0.04 0.54%, Mn: 1.4-2.9%, Ti+V, wherein 0.005%<%Ti+%V<0.15%, and optionally one or more elements of Al, Cr, Mo, and B, where AI: 0.01-1.5%, 0.02<%Mo+%Cr<1.4%, and B: 0.0005-0.005%, and the remainder consisting of iron and inevitable impurities. The structure of the flat steel product consists of, in percent by area, in sum, 50-90% ferrite and bainite ferrite, 5-50% martensite, 2-15% residual austenite and <10% other structure elements. The flat steel product has a yield point Rp0.2>290 MPa, a tensile strength Rm>490 MPa and an elongation at break A80 where A80[%]=B−Rm/37 with 31<B<51. To at least one surface of the flat steel product, a Zn coating is applied by hot-dip coating. Also a method for producing a flat steel product of this kind.

Device and method for manufacturing metal clad plates in way of continuous casting and rolling

The device and method for manufacturing metal clad plates in way of continuous casting and rolling provided by the present invention, combines the continuous casting, rolling and heat treatment methods used for single material production with the continuous and large-scale production method of composite strip, greatly improves the production efficiency of composite plates. The present invention can be used for producing single-sided or double-sided composite plates with different thickness specifications, wherein the base material or the composited material can be selected in a wide range, including carbon steel, stainless steel, special alloy steel, titanium, copper and the like. The invention realizes the production of composite plates by continuous casting and rolling, and reduces energy consumption and costs.

Composite equal additive manufacturing method

A composite equal additive manufacturing method: S1, obtaining molten metal by using a metal smelting device; S2, first, storing inflow molten metal in an intermediate container, and then transferring the molten metal into a crystallizer; S3, cooling the molten metal to a solid-liquid mixed state by using the crystallizer, and enabling a high-temperature blank body with a required section to flow out from an outlet of the crystallizer; S4, arranging plastic forming tools at a bottom of the outlet of the crystallizer, and performing plastic forming on the outflow high-temperature blank body; S5, fixing a lower end of a part after the plastic forming and slowly descending the part by a chuck; S6, machining the part by using point forming machines, and synchronously controlling the machining temperature of the part; and S7, descending the chuck to an appropriate position, and taking the formed part out from the machine frame.

Systems and methods for making thick gauge aluminum alloy articles

Provided herein are systems and methods for producing thick gauge aluminum alloy articles such as plates, shates, slabs, sheet plates or the like. A method for producing thick gauge aluminum alloy articles can include continuously casting an aluminum alloy article and hot or warm rolling the aluminum alloy article. Also provided herein is a continuous casting system for producing thick gauge aluminum alloy articles. The disclosed thick gauge aluminum alloy articles can be provided in any suitable temper.

Control system, control method, control device, and program
11819895 · 2023-11-21 · ·

A control system is a control system of casting and rolling equipment having a twin roll-type continuous casting machine, a rolling mill, and a conveyor. The control system includes a rolling mill control unit that controls the rolling mill by any one of controls including a rolling control and an open control, a conveyor control unit that controls the conveyor by any one of controls including a tension control and a speed control, a first control unit that controls to perform the rolling control and the tension control, a second control unit that controls to perform the open control and the speed control, and a third control unit that controls to resume the tension control and the rolling control.

Dynamically positioned diffuser for metal distribution during a casting operation
11292051 · 2022-04-05 · ·

Provided herein are an apparatus and method for continuous casting of metal, and more particularly, to an apparatus and method to reduce macrosegregation through a mechanism for controlling the position of a spout tip or diffuser during the casting process to maintain the spout tip or diffuser near the solidification front, location of transition between liquid metal and solid metal in the cast part. An apparatus may include: a mold frame supporting a mold defining a mold cavity; a liquid diffuser; and an actuator configured to move at least one of the mold frame and the liquid diffuser relative to one another, wherein the actuator is configured to move at least one of the mold frame and the liquid diffuser relative to one another in response to a signal from at least one sensor.