Patent classifications
B21B1/463
DEVICE AND METHOD FOR ACHIEVING CORE PART PRESS-DOWN TECHNOLOGY IN CONTINUOUS CASTING ROUND BILLET SOLIDIFICATION PROCESS
The present invention discloses a device and method for achieving a core part press-down technology in a continuous casting round billet solidification process. The device includes a plurality of round billet radial press-down devices distributed along an axial array of round billets outside a press-down interval of the round billets. The press-down interval is an area from 0.65 of a solid phase ratio of the round billets to solidification end points. Each round billet radial press-down device comprises a plurality of press-down rollers. A forming hole for extruding the round billets is formed between the press-down rollers. Two adjacent round billet radial press-down devices are arranged in the manner of staggering. The device can effectively solve the defect problems of porosity, segregation and the like in the core of the continuous casting round billets, the yield of the continuous casting round billets is increased, and the production cost is reduced.
TEMPERATURE CONTROL DEVICE FOR ENDLESS ROLLING LINE
In an endless rolling line, a speed of a material to be rolled changes with a flying thickness change. A temperature control device executes predictive calculation of a speed change amount of the material to be rolled associated with the flying thickness change and updates a speed pattern. The temperature control device executes feedforward control of an amount of a coolant to cool the material to be rolled based on a latest speed pattern and a measured temperature value of the material to be rolled in an entry side of the heat exchanger. In parallel with the feedforward control, the temperature control device executes feedback control of coolant volume based on an error between the measured temperature value of the material to be rolled in the delivery side of the heat exchanger and a target value.
Magnesium Alloy Plate and Method for Manufacturing Same
According to an exemplary embodiment of the present invention, a manufacturing method of a magnesium alloy plate includes: (a) solution-treating a magnesium casting material containing 0.5 to 10 wt % of zinc (Zn), 1 to 15 wt % of aluminum (Al), and a balance of magnesium (Mg) and inevitable impurities at 300 to 500 C. for 1 to 48 hours; (b) pre-heating the solution-treated magnesium casting material at 300 to 500 C.; and (c) of rolling the pre-heated magnesium casting material together with a constraint member selected by following Relational Expression 1 to satisfy Relational Expressions 2 and 3; and (d) solution-treating a thus-rolled magnesium alloy plate at 300 to 500 C. for 0.5 to 5 hours. Relational Expressions 1 to 3 are as described in the specification.
Copper ingot, copper wire material, and method for producing copper ingot
A copper ingot of the present invention which is casted by a belt-caster type continuous casting apparatus includes: 1 ppm by mass or less of carbon; 10 ppm by mass or less of oxygen; 0.8 ppm by mass or less of hydrogen; 15 ppm by mass to 35 ppm by mass of phosphorus; and a balance of Cu and inevitable impurities, and includes inclusions formed of oxides containing carbon, phosphorus, and Cu.
Variable thickness continuous casting for tailor rolling
Methods of forming a high-strength metal alloy precursor by tailor-casting strips having a tailored thickness across a width of a strip material are provided. The tailor-cast strips have varying thickness throughout the width, which can then be further tailor rolled to a final required thickness profile/tailored thickness. Such tailor-casting method can be conducted by contacting a patterned surface of a casting roller or a casting block with a liquid high-strength metal alloy in a continuous casting process. The present disclosure provides methods of continuously casting a strip having varying thickness across the width allows for improved product in subsequent processing, like tailor rolling. Methods of making a high-strength metal alloy structural automotive component from a tailor-cast blank having a tailored thickness are also provided.
COMBINED CONTINUOUS CASTING AND METAL STRIP HOT-ROLLING PLANT
A combined continuous casting and endless rolling plant for a metal strip, comprisinga continuous casting line (1) for casting a slab;a first rolling mill (6) for roughing the slab and for obtaining a transfer bar;a second rolling mill (11) for finishing the transfer bar and for obtaining a strip;a third rolling mill (18), comprising at least two rolling stands (17), for further reducing the N thickness of the strip;accumulation means (20) of the strip comprising at least one first reel (37, 37) dimensioned to wind and unwind a coil weighing from 80 to 250 metric tons and/or up to 6 meters in diameter, named mega coil;first cutting means (13), arranged between said third rolling mill (18) and said accumulation means (20), configured to cut the strip after the mega coil has been wound on the at least one first reel (37, 37);at least one second reel (48) for winding portions of strip, unwound from said accumulation means (20), up to a predetermined weight limit or coil diameter limit;second cutting means (47), arranged between said accumulation means (20) and said at least one second reel (48), adapted to cut the strip whenever a portion of strip wound on the at least one second reel (48) reaches said predetermined weight limit or coil diameter limit.
COMBINED CONTINUOUS CASTING AND METAL STRIP HOT-ROLLING PLANT
A combined continuous casting and endless rolling plant for a metal strip, comprisinga continuous casting line (1) for casting a slab;a first rolling mill (6) for roughing the slab and for obtaining a transfer bar;a second rolling mill (11) for finishing the transfer bar and for obtaining a strip;a third rolling mill (18), comprising at least two first rolling stands (17), for further reducing the thickness of the strip;accumulation means (20) of the strip, downstream of said third rolling mill (18), comprising at least one first high-capacity reel (37, 37) dimensioned to wind and unwind a coil weighing from 80 to 250 tons and/or up to 6 meters in diameter, named mega coil;flying cutting means (13), arranged between said third rolling mill (18) and said accumulation means (20), configured to cut the strip after the mega roll has been wound on the at least one first reel (37, 37);a cutting and winding line (22), downstream of said accumulation means (20), for cutting the strip of the mega coil and winding portions of said strip of the mega coil to a predetermined weight limit or coil diameter limit, producing a plurality of coils; wherein said cutting and winding line (22) is provided with a reversible rolling mill for performing at least one rolling of the strip before producing said plurality of coils.
FURNACE FOR HEATING METAL STRIPS, AND DEVICE AND METHOD FOR PRODUCING METAL STRIPS BY CONTINUOUS CASTING AND ROLLING
A furnace for heating metal strips, and to a device and a method for producing metal strips by continuous casting and rolling. The device includes a casting machine, a furnace through which a metal strip can be transported in a conveying direction, a first external cutting apparatus and a second external cutting apparatus, the first external cutting apparatus being upstream of the furnace and the second external cutting apparatus being downstream of the furnace, in the conveying direction of the metal strip, and at least one rolling mill. A first internal cutting apparatus and a second internal cutting apparatus are provided inside the furnace. A segment of the metal strip between said internal cutting apparatuses can be separated by actuating the latter.
Apparatus and method for the production of strip
An apparatus for the hot production of strip (N) including a casting machine (11) configured to cast a thin slab (TS), a heating device (16) configured to maintain the temperature of and/or heat said thin slab (TS), at least one roughing unit (19) and a finishing unit (20) configured to obtain a strip (N), and wherein said casting machine (11), the heating device (16), the roughing unit (19), and the finishing unit (20) are disposed aligned along a common working axis (Z).
Continuous steel casting method
Conditions for soft reduction are determined in a method of continuous casting in accordance with a method utilizing the thickness of a slab strand to prevent center segregation from occurring in the strand due to an insufficient pressing rate or internal cracks from occurring in the strand due to an excessively high pressing rate.