The invention relates to a method and a rolling device for rolling a rolled material. The rolled material is guided through a roll gap between two working rollers of a reversing roll stand, alternatingly in two opposing rolling directions. A lubricant for lubricating a contact zone is introduced into the contact zone in which the rolled material is in contact with the working rollers, and a coolant is applied to the rolled material and/or the working rollers. In a mixture with a carrier gas, the lubricant is sprayed onto the working rollers and/or onto the rolled material exclusively on an outlet side of a pass. The coolant is applied to the working rollers and/or to the rolled material exclusively on an inlet side of a pass.

A process of cold rolling an aluminum product, e.g. a strip, which crosses at least one rolling stand, wherein a lubricant is applied to the strip close to said at least one rolling stand by means of a plurality of applying means, said lubricant comprising an emulsion of oil and water. A related rolling plant is also described.

A process of cold rolling an aluminum product, e.g. a strip, which crosses at least one rolling stand, wherein a lubricant is applied to the strip close to said at least one rolling stand by means of a plurality of applying means, said lubricant comprising an emulsion of oil and water. A related rolling plant is also described.

Disclosed is a method of emulsion concentration optimization for a cold continuous rolling mill set for achieving vibration suppression, the method comprising: defining the process parameters involved in the process of emulsion concentration optimization; setting an initial set value of an emulsion concentration comprehensive optimization target function for a cold continuous rolling mill set for achieving vibration suppression; calculating a bite angle of each stand; calculating a vibration determination index reference value of each stand; setting the emulsion concentration of each stand; calculating the outlet temperature of a strip steel of each stand; calculating the dynamic viscosity of an emulsion in a roll gap of each stand; calculating the oil film thickness in the roll gap of each stand; calculating the emulsion concentration comprehensive optimization target function; determining whether the inequation F(X)<F.sub.0 is established; determining whether the concentration of the emulsion exceeds a feasible region range, and outputting the optimal emulsion concentration set value.

Disclosed is a method of emulsion concentration optimization for a cold continuous rolling mill set for achieving vibration suppression, the method comprising: defining the process parameters involved in the process of emulsion concentration optimization; setting an initial set value of an emulsion concentration comprehensive optimization target function for a cold continuous rolling mill set for achieving vibration suppression; calculating a bite angle of each stand; calculating a vibration determination index reference value of each stand; setting the emulsion concentration of each stand; calculating the outlet temperature of a strip steel of each stand; calculating the dynamic viscosity of an emulsion in a roll gap of each stand; calculating the oil film thickness in the roll gap of each stand; calculating the emulsion concentration comprehensive optimization target function; determining whether the inequation F(X)<F.sub.0 is established; determining whether the concentration of the emulsion exceeds a feasible region range, and outputting the optimal emulsion concentration set value.

A method for rolling a product to be rolled (3), wherein the product (3) is fed through a rolling gap (11) between two working rollers (9, 10) of a roll stand (1) and a cooling lubricant is introduced into a contact zone (15, 16), in which a contact surface (17, 18) of the product to be rolled (3) lies against a working roller (9, 10), in order to lubricate the contact zone (15, 16). Furthermore, a lubrication demand of the contact zone (15, 16) is determined in accordance with at least one process parameter of the rolling process and an additional lubricant is applied to the contact surface (17, 18) of the product to be rolled (3) before the rolling gap (11) at a specified application distance (D) if a cooling lubricant amount (C) presently introduced into the contact zone (15, 16) does not cover the lubrication demand. The application distance (D) is sized such that adhesion of the additional lubricant to the contact surface (17, 18) is increased and the lubricating effect in the contact zone (15, 16) is improved in comparison with application immediately before the rolling gap (11). In addition, the lubricant amount (C) introduced into the contact zone (15, 16) is reduced if additional lubricant is applied to the contact surface (17, 18).

A method for rolling a product to be rolled (3), wherein the product (3) is fed through a rolling gap (11) between two working rollers (9, 10) of a roll stand (1) and a cooling lubricant is introduced into a contact zone (15, 16), in which a contact surface (17, 18) of the product to be rolled (3) lies against a working roller (9, 10), in order to lubricate the contact zone (15, 16). Furthermore, a lubrication demand of the contact zone (15, 16) is determined in accordance with at least one process parameter of the rolling process and an additional lubricant is applied to the contact surface (17, 18) of the product to be rolled (3) before the rolling gap (11) at a specified application distance (D) if a cooling lubricant amount (C) presently introduced into the contact zone (15, 16) does not cover the lubrication demand. The application distance (D) is sized such that adhesion of the additional lubricant to the contact surface (17, 18) is increased and the lubricating effect in the contact zone (15, 16) is improved in comparison with application immediately before the rolling gap (11). In addition, the lubricant amount (C) introduced into the contact zone (15, 16) is reduced if additional lubricant is applied to the contact surface (17, 18).

A rolling oil supply system is configured to supply rolling oil to a rolling stand selected from a plurality of rolling stands included in a tandem rolling mill, a first rolling oil supply system configured to circulate and supply rolling oil after removing wear powder generated by rolling, and a second rolling oil supply system configured to supply rolling oil containing the wear powder generated by rolling are provided. Mixed rolling oil in which the rolling oil supplied from the first rolling oil supply system and the rolling oil supplied from the second rolling oil supply system are mixed is supplied to selected fourth and fifth rolling stands.

A rolling oil supply system is configured to supply rolling oil to a rolling stand selected from a plurality of rolling stands included in a tandem rolling mill, a first rolling oil supply system configured to circulate and supply rolling oil after removing wear powder generated by rolling, and a second rolling oil supply system configured to supply rolling oil containing the wear powder generated by rolling are provided. Mixed rolling oil in which the rolling oil supplied from the first rolling oil supply system and the rolling oil supplied from the second rolling oil supply system are mixed is supplied to selected fourth and fifth rolling stands.

A wire block assembly cartridge for an arrangement of solenoid operated pilot valves for operating coolant control valves in a manifold assembly for supplying a pressurized coolant to a rolling mill and having multiple wire block blocks in the manifold. The cartridge has four coolant control valves and four solenoids coils that control the four coolant control valves, and four spray nozzles. The wire block assembly cartridge can have the spray nozzles on 25 mm centers to enable spraying in narrow zones.