B21B31/20

Cross-rolling unit and method for adjusting a roll gap
11986871 · 2024-05-21 · ·

In order to provide an adjustment of the roll gap under load with high positioning accuracy and regulation accuracy, a cross-rolling unit for adjusting rolls operating under load with, disposed on a force-absorbing roll stand, a mechanical setting unit for a first cross-roll setting and a hydraulic setting unit for a second cross-roll setting, wherein the mechanical setting unit includes two mutually displaceable mechanical subassemblies having a common axis of symmetry and the hydraulic setting unit includes at least two mutually displaceable hydraulic subassemblies having respectively one central axis, has the mechanical setting unit and the hydraulic setting unit disposed in the force-absorbing roll stand as a common subassembly. The axis of symmetry of at least one of the mutually displaceable mechanical subassemblies and the central axes of each of the mutually displaceable hydraulic subassemblies are the same.

Multistage rolling mill

A multistage rolling mill includes: four columns 12a, 12b, 12c, and 12d linking, in an up-down direction, four corners of each of an upper mill housing 8, a lower mill housing 9, and a base mill housing 10; a press-down section that is provided on an upper side of the four columns 12a, 12b, 12c, and 12d in a vertical direction and that is capable of raising and lowering the upper mill housing 8; and a lower mill housing spacer that is provided between the lower mill housing 9 and the base mill housing 10 and that adjusts the position of the lower mill housing 9 in the vertical direction. With this configuration, a compact multistage rolling mill with a smaller installation space than a conventional cluster-type rolling mill is provided.

ROLLING MILL AND ROLLING MILL ADJUSTMENT METHOD

There are provided a work-side position measurement device and a drive-side position measurement device for directly measuring positions of roll chocks in a rolling direction, and positions of upper and lower working rolls and upper and lower backup rolls in the rolling direction are adjusted to zero point or predetermined positions. Alternatively, a change caused in the strip wedge due to a minute crossing of the axes of working rolls and backup rolls is calculated, and the quantities of leveling of a work-side rolling reduction cylinder device and a drive-side rolling reduction cylinder device are adjusted to make the strip edge equal to or smaller than a predetermined value. Accordingly, the bilateral asymmetry (strip wedge) of the thickness distribution of a rolled material is easily adjusted even in the event that the positions of the roll chocks in the rolling direction are changed due to wear on various components.

MICRO-TEXTURED SURFACES VIA LOW PRESSURE ROLLING

A substrate (e.g., metal or non-metal sheet) can have multiple textures on a surface of the substrate. The various textures can be impressed or applied on the surface of the substrate by passing the substrate between multiple pairs of work rolls that each include at least one textured work roll for transferring a texture of the work roll onto the surface of the substrate. The pairs of work rolls apply the various textures on the surface of the substrate while maintaining a thickness of the substrate (e.g., with substantially no reduction in a thickness of the substrate). A single pass of the substrate between the pairs of work rolls can allow various different textures, patterns, or features to be applied to the surface of the substrate while the thickness of the substrate remains substantially constant.

MICRO-TEXTURED SURFACES VIA LOW PRESSURE ROLLING

A substrate (e.g., metal or non-metal sheet) can have multiple textures on a surface of the substrate. The various textures can be impressed or applied on the surface of the substrate by passing the substrate between multiple pairs of work rolls that each include at least one textured work roll for transferring a texture of the work roll onto the surface of the substrate. The pairs of work rolls apply the various textures on the surface of the substrate while maintaining a thickness of the substrate (e.g., with substantially no reduction in a thickness of the substrate). A single pass of the substrate between the pairs of work rolls can allow various different textures, patterns, or features to be applied to the surface of the substrate while the thickness of the substrate remains substantially constant.

SYSTEMS AND METHODS FOR CONTROLLING SURFACE TEXTURING OF A METAL SUBSTRATE WITH LOW PRESSURE ROLLING

Systems and methods of applying a texture on a substrate include applying a texture to the substrate with a work stand of a coil-to-coil process. The work stand includes an upper work roll and a lower work roll vertically aligned with the upper work roll. At least one of the upper work roll and the lower work roll includes the texture. Applying the texture includes applying, by the upper work roll and a lower work roll, a work roll pressure on an upper surface and a lower surface of the substrate. The method further includes adjusting a contact pressure parameter of the work stand such that the work stand provides a desired contact pressure distribution across the width of the substrate and a desired thickness profile of the edges of the substrate while an overall thickness of the substrate remains substantially constant.

SYSTEMS AND METHODS FOR CONTROLLING FLATNESS OF A METAL SUBSTRATE WITH LOW PRESSURE ROLLING

A flatness control system includes a work stand of a finishing line, a plurality of actuators, a flatness measuring device, and a controller. The work stand includes a pair of vertically aligned work rolls. A first work roll of the pair of work rolls includes a plurality of flatness control zones configured to apply a localized pressure to a corresponding region on a substrate. Each actuator corresponds with a one of the plurality of flatness control zones. The flatness measuring device is configured to measure an actual flatness profile of the substrate. The controller is configured to adjust the plurality of actuators such that the localized pressures modify the actual flatness profile to achieve the desired flatness profile at the exit of the stand. The thickness and a length of the substrate remain substantially constant when the substrate exits the work stand.

ROLLING MILL WITH MOVABLE HOUSING AND SEALED DOOR
20240278300 · 2024-08-22 · ·

A 20-high rolling mill configured for rolling a metal strip, which includes a housing system comprising two parts capable of moving relative to one another, respectively forming an upper housing part, configured to transmit a clamping force to the four backup roller assemblies, of the upper group, and an upper housing part, configured to transmit a clamping force to the four backup roller assemblies of the lower group, and a door cooperating, in a closed position, with a peripheral frame of a fixed frame structure of the housing system surrounding the maintenance window, said door closing, in a sealed manner, said maintenance window. A system of axial stops for the second intermediate rolls accompanies the movements of the upper and lower housing parts.

Rolling process for solid-section products and a rolling mill
12059717 · 2024-08-13 ·

A rolling process for long solid-section products includes the steps of rolling stock through a plurality of rolling mill stands, the rolled stock being subjected to a tensile load, between the plurality of stands, that generates a single-axial deformation greater than 0.1 in the rolling direction, and is also deformed by compression between the rolls of at least one of the rolling mill stands, thereby achieving a reduction in the cross section area of at least 5%, preferably of between 5 and 50%. A rolling mill, in which a plurality of stands is connected by spacer elements designed to offset the tensile load; a rolling mill, in which a plurality of stands is connected by elements designed to offset the overturning moment generated by the tensile load; and a rolling mill, in which the aforesaid rolling stands maintain a non-slip condition.

Rolling process for solid-section products and a rolling mill
12059717 · 2024-08-13 ·

A rolling process for long solid-section products includes the steps of rolling stock through a plurality of rolling mill stands, the rolled stock being subjected to a tensile load, between the plurality of stands, that generates a single-axial deformation greater than 0.1 in the rolling direction, and is also deformed by compression between the rolls of at least one of the rolling mill stands, thereby achieving a reduction in the cross section area of at least 5%, preferably of between 5 and 50%. A rolling mill, in which a plurality of stands is connected by spacer elements designed to offset the tensile load; a rolling mill, in which a plurality of stands is connected by elements designed to offset the overturning moment generated by the tensile load; and a rolling mill, in which the aforesaid rolling stands maintain a non-slip condition.