B21B2261/04

METHOD FOR PRODUCING HOT-ROLLED SEAMLESS PIPES HAVING THICKENED ENDS

A method for producing hot-rolled, seamless pipes having at least one wall thickening which can be arranged at any positions over the length of the pipe, wherein by means of a multiple-stand mandrel bar rolling mill, the rolls roll a hollow shell on a mandrel bar as an inner tool to a required nominal wall thickness and produce at specified positions over the length of the pipe a required wall thickening on the outer side of the pipe by opening the rolls in the rolling stands. The thickened wall is produced and finish-rolled by two rolling stands that are consecutive as seen in the rolling direction, in which the deviations of the finished contour of the thickening from an ideal circular cross-section are minimised, wherein the rolling stands located upstream are likewise opened as to avoid any contact of the rolls of these rolling stands with the previously produced thickening.

SLAB CASTING METHOD

A slab casting method using a twin-drum continuous casting device manufactures a slab by solidifying molten metal by a pair of rotating casting drums includes calculating estimated sheet thicknesses on both ends in a width direction of the slab from equation 1 ((estimated sheet thickness)=(cylinder screw down position)+(elastic deformation of casting drum)+(casting drum housing screw down system deformation)+(drum profile of casting drum)−(elastic deformation of casting drum at the time of screw down position zero adjustment)) by using a casting drum housing screw down system deformation characteristic indicating a deformation characteristic of housings that support the casting drums and a deformation characteristic of a screw down system that screws down the casting drums obtained before casting of the slab starts, and controlling screw down positions of cylinders provided on both ends in a width direction of the casting drums.

Wall thickness monitoring while stretch-reducing tubes
20210379635 · 2021-12-09 · ·

A controller (2) and method for controlling a stretch-reducing mill (1) for rolling tubes are presented. The stretch-reducing mill (1) has several roll stands (10) arranged behind one another in a conveying direction (F) of the tubes (R) and at least one outlet-side wall thickness measuring device (20). The controller (2) is set up to receive measurement data from the wall thickness measuring device (20) which identifies one or more outlet-side wall thicknesses (s.sub.r) of a tube (R) exiting from the last roll stand (10) and one or more of the received measurement data wall thickness on the inlet-side (s.sub.l_t), preferably to determine an inlet-side wall thickness profile of the tube (R) before entering the first roll stand (10), and preferably to calculate and control one or more of the roll stands (10), taking into account the determined inlet-side wall thicknesses (s.sub.l_t).

ENDLESS HOT-ROLLED STRIP PRODUCTION DEVICE AND METHOD FOR FERRITE ROLLING

The device has a short production line, and all components are reasonably configured. A multifunctional cooling control device is adopted to integrate high-pressure water descaling and intermediate billet cooling functions, which is simpler and more efficient. Layout of a 4R+(3−4)F rolling mill, four thermos-detectors and short-distance underground coilers are use. The method includes the steps: carrying out continuous casting to manufacture a slab, high-pressure water rotating descaling, rough rolling by a four-stand high reduction rough rolling unit, machining by a drum shear, cooling after high-pressure water descaling in the multifunctional cooling control device, finish rolling by a three-stand or four-stand finish rolling unit, air cooling, dividing coils by a high-speed flying shear, and coiling by underground coilers, wherein temperature monitoring is respectively carried out after rough rolling, before finish rolling, after finish rolling, and before coiling by the underground coiler.

ROLLING TAKING FREQUENCY BEHAVIOR INTO ACCOUNT

A roll stand of a rolling mill is supplied with a metal strip by an upstream supply device at an in-feed speed (v), with said metal strip being rolled in the roll stand. A measuring device between the supply device and the roll stand detects a respective thickness value (d) of the metal strip for consecutive sections of the metal strip and supplies said value to a control device of the rolling mill. The control device determines final thickness deviations based on the preliminary thickness deviations. The control device determines a respective control value (A2, A3) for the roll stand and/or the supply device for the sections of the metal strip based on the final thickness deviation of the respective section of the metal strip and the final thickness deviations of multiple preceding and/or subsequent sections of the metal strip.

THIN STRIP PRODUCTION PROCESS EMPLOYING CONTINUOUS CASTING AND ROLLING
20230241656 · 2023-08-03 ·

The invention discloses a thin strip production process employing continuous casting and continuous rolling, which sequentially includes continuous casting, rough rolling, induction heating, finish rolling, laminar cooling, high-speed shearing and finished product coiling; the process is characterized by further comprising performing in-line heating between the continuous casting and the rough rolling that wide surfaces, narrow surfaces and corners of a casting blank are heated simultaneously during the in-line heating. The present invention effectively reduces the requirements for rough rolling equipment, improves the efficiency of the rough rolling, improves the uniformity of finished thin strips, reduces the out-of-tolerance percentage, improves the thickness stability of the finished thin strips, and further reduces rolling-induced cracks of the thin strips.

METHOD FOR PRODUCING BASE FOR METAL MASKS, METHOD FOR PRODUCING METAL MASK FOR VAPOR DEPOSITION, BASE FOR METAL MASKS, AND METAL MASK FOR VAPOR DEPOSITION

A rolled metal sheet includes an obverse surface and a reverse surface that is a surface located opposite to the obverse surface. At least either one of the obverse surface and the reverse surface is a processing object. A method for manufacturing a metal mask substrate includes reducing a thickness of the rolled metal sheet to 10 μm or less by etching the processing object by 3 μm or more by use of an acidic etching liquid, and roughening the processing object so that the processing object becomes a resist formation surface that has a surface roughness Rz of 0.2 μm or more, thereby obtaining a metal mask sheet.

Method for producing base for metal masks, method for producing metal mask for vapor deposition, base for metal masks, and metal mask for vapor deposition

A rolled metal sheet includes an obverse surface and a reverse surface that is a surface located opposite to the obverse surface. At least either one of the obverse surface and the reverse surface is a processing object. A method for manufacturing a metal mask substrate includes reducing a thickness of the rolled metal sheet to 10 μm or less by etching the processing object by 3 μm or more by use of an acidic etching liquid, and roughening the processing object so that the processing object becomes a resist formation surface that has a surface roughness Rz of 0.2 μm or more, thereby obtaining a metal mask sheet.

Method and device for controlling a stretch reducing rolling mill for wall thickness compensation
11745235 · 2023-09-05 · ·

A stretch reducing rolling mill for rolling pipes has a plurality of roll stands arranged in series in a conveying direction of a pipe. A wall thickness measuring device determines a wall thickness progression of the pipe prior to rolling. A control unit controls respective rotational speeds of the roll stands. A pipe position measuring device is arranged in front of the roll stands and continuously measures a current longitudinal coordinate of the pipe. The measured values of the longitudinal coordinate of the pipe are transmitted to the control unit. The control unit controls the rotational speeds of the roll stands based on both the determined wall thickness progression and the transmitted measured values of the current longitudinal coordinate of the pipe, in order to compensate for wall thickness variations of the pipe. A stretch reducing rolling mill is designed to carry out the method.

Hydraulically controlled backing roller

A hydraulically controlled backing roller includes a mandrel, two cover plates which are installed at two ends of the mandrel through screws respectively, and two screwdown gears which are installed at two end portions of the mandrel respectively. The two screwdown gears are engaged with an output rack of a screwdown hydraulic cylinder, multiple saddle ring sets are sleeved on the mandrel at equal intervals, a saddle ring of each of the saddle ring sets is fixed with a frame through a fan-shaped plate, a backing bearing is provided between two adjacent saddle ring sets; an inner eccentric ring of the each of the saddle ring sets is driven to rotate by hydraulic driving, so that the mandrel has a deflection deformation, and the deflection deformation is transmitted to other adjacent rollers through the backing bearing.