The present disclosure provides a strip flatness prediction method considering lateral spread during rolling. The method includes: step 1: acquiring strip parameters, roll parameters and rolling process parameters; step 2: introducing a change factor of a lateral thickness difference before and after rolling and a lateral spread factor by considering lateral metal flow, and constructing a strip flatness prediction model based on the coupling of flatness, crown and lateral spread; step 3: constructing a three-dimensional (3D) finite element model (FEM) of a rolling mill and a strip, simulating strip rolling by the 3D FEM, extracting lateral displacement and thickness data of the strip during a stable rolling stage, calculating parameters of the strip flatness prediction model based on the coupling of flatness, crown and lateral spread; and step 4: predicting the flatness of the strip by the strip flatness prediction model based on the coupling of flatness, crown and lateral spread.

A roll device for rolling metal strips comprises a first and a second work roll which define a roll gap therebetween, and a first and a second backup roll. In a common rolling mill stand, at least one work roll is mounted in work roll chocks and the backup rolls are mounted in backup roll chocks. The work roll chocks are designed such that the first and/or the second work roll can each be replaced by a roll arrangement having a work roll with a smaller diameter and at least one additional roll. The work roll with the smaller diameter is supported via the additional roll. The additional roll is mounted in additional roll chocks and the work roll with the smaller diameter is situated in work roll bearings of the additional roll chocks.

The present invention provides a surface following nozzle, an observation device for a moving object surface, and an observation method for the moving object surface that can remove water in the vicinity of the nozzle while following changes in the shape and changes in the distance of a moving object. A surface following nozzle includes a nozzle that injects gas from a tip end thereof, a separating part that closes a base end of the nozzle, and an extending and contracting part that is provided at a rear side of the nozzle via the separating part, and extends and contracts along an axial direction of the nozzle. The extending and contracting part includes an elastic body that applies a forward force with respect to the nozzle.

A storage device for two rolls in a roll stand is a component part of the roll stand or can be positioned relative to the roll stand in such a way that the rolls can be transferred from the roll stand into the storage device or vice versa. At least one measuring system is provided, by means of which the temperatures and/or the diameters of the rolls can be detected individually and independently of one another, at least at predefined detection positions, as viewed in the direction of the roll axes. After transmission to an automation unit that controls the roll stand, the unit can adapt a roll model, by means of which it repeatedly determines the temperatures and/or the diameters of the rolls, at predefined determination positions, in the direction of the roll axes, using operating data of the roll stand for the rolls of the same type.

Systems and methods for measuring the thermal crown of rolls in-situ (e.g., at high temperature) either inside or outside the rolling mill can include sensors that measure propagation times of mechanical waves through the rolls. In some embodiments, one or more sensors are used to measure the propagation times of ultrasonic waves traveling inside the roll and normal to the roll's axis. These measurements can be taken when the roll is still hot and can be used to determine in real-time the thermal expansion at various points along the roll.

A rolling mill system for Incremental rotary shaping of an elongated workpiece is provided that includes first and second workpiece holders. A support frame has a track with the first and second workpiece holders being movably associated with the track, the workpiece holders and an associated workpiece being movable in unison along the track. A radial chuck is mounted to the frame that includes a plurality of jaws that are movable radially inwardly and outwardly. Each jaw has a tool mounted thereto that is rotatable about an axis of rotation, with the axis of rotation of each tool being oriented at a skew angle relative to the longitudinal axis of a workpiece. A source of electric current and an electrically conductive flow path are provided for flowing electrical current through a workpiece. A controller is provided that is configured to control the operation of each of the first motor, second motor and third motor, and to control the flow of current flowing through the tools to the workpiece.

A method of controlling a roll gap between first and second work rolls (102, 104) that includes defining a plurality of work surface locations spaced apart along the first work roll (102) in the longitudinal direction; obtaining a radius of the work surface (102a) of the first work roll (102) at each of the work surface locations; based on the radii of the work surface locations, obtaining a longitudinal profile of the work surface (102a); based on the longitudinal profile, tilting the first work roll (102) relative to the second work roll (104) in the common plane in order to reduce a difference in the average size of the gap either side of a centerline (CL), which bisects the longitudinal axes of the first and second work rolls (102, 104).

A rolling device (1), a method and a rolling train (35) for the cold rolling of rolled stock (3). The rolling device (1)-a rolling stand (5), multiple assembly sets for optionally assembling the rolling stand (5) with one of the assembly sets, and a working-roll drive. Each assembly set comprises two working rolls (7, 8), and for each working roll (7, 8) two working-roll chocks (9). A spindle head (11), can be connected to a working roll journal (16) of the working roll (7, 8). The working rolls (7, 8) of different assembly sets have different working-roll diameter ranges, which are determined by a respective minimum working-roll diameter and maximum working-roll diameter. The rolling stand (5) has mountings (19) for a respective working-roll chock (9) of an assembly set. The working-roll drive has two drive spindles (27), each for driving a working roll (7, 8) via the spindle head (11) assigned to the working roll (7, 8) by rotations about a longitudinal axis of the drive spindle (27).

Disclosed is a skew rolling assembly suitable for large-size superalloy bars, including four rollers with completely identical shape and size, where the four rollers are all active rollers. In the production process, the four rollers play a role in promoting the forward flow of blank metal in a rolling direction, thus avoiding a rolling jamming phenomenon caused by the obstruction of guide plates to the forward flow of the blank in the rolling process of the prior art. The providing of the four rollers improves the rolling speed and increases the degree of deformation. Disclosed is a skew rolling method suitable for large-size superalloy bars. By utilizing the skew rolling assembly suitable for the large-size superalloy bars, and utilizing four rotating active rollers for the skew-rolling forming of bars, the rolling speed is improved, the problem that the cooperative rolling of two rollers and guide plates in the prior art is prone to the phenomenon of rolling jamming is avoided, the forming quality is guaranteed, the rolling production efficiency is improved, and the degree of deformation is increased.

A method for setting a roll gap of sinusoidal corrugated rolling for a metal composite plate includes steps of: determining entrance thicknesses, exit thicknesses, a width, and a rolling temperature of a difficult-to-deform metal slab and an easy-to-deform metal slab; detecting a roll speed and an entrance speed of a metal composite slab, obtaining a roll radius and friction factors; determining parameters of a sinusoidal corrugating roll and a quantity of complete sinusoidal corrugations on the sinusoidal corrugating roll; then calculating a time required for a complete corrugated rolling; calculating a rolling force at any time during the sinusoidal corrugated rolling of the metal composite plate; and calculating the roll gap S of the corrugated rolling at any time according to the rolling force F, and configuring a rolling mill to have the roll gap S according to an actual rolling schedule before normal production.