Embossing of metallic glass supercooled liquids into templates is emerging as a precision net-shaping and surface patterning technique for metals. Here, the effect of thickness of metallic glass on template-based embossing is disclosed. The results show that the existing embossing theory developed for thick samples fails to describe the process when the thickness of metallic glass becomes comparable to the template cavity diameter. Increased flow resistance at the cavity entrance results in viscous buckling of supercooled liquid instead of filling. A new phenomenological equation is proposed to describe the thickness dependent filling of template cavities. The buckling phenomenon is analyzed based on the folding model of multilayer viscous media. Controlled buckling can be harnessed in fabrication of metal microtubes, which are desirable for many emerging applications.

Provided is a rolling straightening machine which enables outer-diameter-reducing rolling and straightening rolling of a pipe or tube material or a bar material at high speed with high accuracy. The rolling straightening machine includes at least two rollers arranged across a pass line of a pipe or tube material or a bar material, the at least two rollers having a gap therebetween, the gap being defined by an outer-diameter-reducing rolling portion having a diameter reduced from an upstream side toward a downstream side in the rolling straightening machine and a straightening rolling portion continuous from an exit side of the outer-diameter-reducing rolling portion toward a downstream side of the rolling straightening machine, the rollers having shapes which are symmetrical about the pass line in the outer-diameter-reducing rolling portion, and in the straightening rolling portion, asymmetrical to the pass line in the outer-diameter-reducing rolling portion.

Housings for electronic devices may include a steel body, such as a stainless steel body, that has an outer portion and an inner portion. The outer portion may exhibit an average Vickers hardness of 200 HV or higher. The inner portion may exhibit an average Vickers hardness of 180 HV or lower. The lower hardness of the inner portion may facilitate working the material of the inner portion, such as to form attachment points, protrusions, holes, or other features. Various additional devices, methods, and systems are also disclosed.

A method for producing capillaries from nonferrous alloys, in particular of Al, which includes the continuous cold rotary extrusion of a blank having a solid cross-section, obtained by casting, in order to produce a tube having a hollow cross-section. The deformation of the blank to be extruded is achieved only by using friction force. The method further includes at least one step of cold drawing of the extruded tube in order to reduce its diameter to the diameters corresponding to a capillary.

A method for producing capillaries from nonferrous alloys, in particular of Al, which includes the continuous cold rotary extrusion of a blank having a solid cross-section, obtained by casting, in order to produce a tube having a hollow cross-section. The deformation of the blank to be extruded is achieved only by using friction force. The method further includes at least one step of cold drawing of the extruded tube in order to reduce its diameter to the diameters corresponding to a capillary.

The present disclosure relates to a method for producing a rod-shaped element. In order to provide a method with which it is possible to produce a rod-shaped element which overcomes at least one of the disadvantages of the rod-shaped elements known from the state of the art, it is proposed according to the invention that the method has the steps of providing a tube made of a metal, wherein the tube has a longitudinal direction, providing at least one strand with a plurality of threads, wherein at least one of the threads has carbon fibres, introducing the at least one strand into the tube, with the result that the at least one strand extends in the longitudinal direction in the tube, and cold forming the tube, together with the at least one strand, using a forming tool, with the result that an outside diameter of the tube before the cold forming is larger than the outside diameter of the tube after the cold forming.

The present disclosure relates to a method for producing a rod-shaped element. In order to provide a method with which it is possible to produce a rod-shaped element which overcomes at least one of the disadvantages of the rod-shaped elements known from the state of the art, it is proposed according to the invention that the method has the steps of providing a tube made of a metal, wherein the tube has a longitudinal direction, providing at least one strand with a plurality of threads, wherein at least one of the threads has carbon fibres, introducing the at least one strand into the tube, with the result that the at least one strand extends in the longitudinal direction in the tube, and cold forming the tube, together with the at least one strand, using a forming tool, with the result that an outside diameter of the tube before the cold forming is larger than the outside diameter of the tube after the cold forming.

A method for manufacturing a cold-forged, extruded aluminum alloy tube includes: providing a primary material made of an aluminum alloy material, and a first cold extrusion apparatus; processing the primary material to form a preform; subjecting the preform to a homogeneous annealing by heating to a temperature of about 410° C. to 510° C. and then cooling to a temperature of about 160° C. to 200° C.; testing the hardness of the preform; immersing the preform in a lubricant which is a lipid having a viscosity index equal to or greater than 170, a flash point equal to or greater than 240° C., a pour point equal to or greater than −24° C., and a fire point equal to or greater than 255° C.; and subjecting the preform to cold extrusion.

A method for manufacturing a cold-forged, extruded aluminum alloy tube includes: providing a primary material made of an aluminum alloy material, and a first cold extrusion apparatus; processing the primary material to form a preform; subjecting the preform to a homogeneous annealing by heating to a temperature of about 410° C. to 510° C. and then cooling to a temperature of about 160° C. to 200° C.; testing the hardness of the preform; immersing the preform in a lubricant which is a lipid having a viscosity index equal to or greater than 170, a flash point equal to or greater than 240° C., a pour point equal to or greater than −24° C., and a fire point equal to or greater than 255° C.; and subjecting the preform to cold extrusion.

A drawing system and a method for automatically operating a drawing system. At least one quality-relevant feature of a drawn product, selected from a group of features including the straightness of the drawn product, the length of the drawn product, the diameter and/or at least a thickness of the drawn product, the roundness of the drawn product, and the surface quality of the drawn product, is measured by at least one quality sensor, and the obtained measurement value is processed in at least one control circuit which acts on at least one quality-relevant manipulated variable of the drawing system or parts of the drawing system via at least one controller. At least one reference variable for at least one quality-relevant feature of a specific drawn product is processed in a process controller.