A method is used to manufacture a tube having a hollow interior for housing an axle shaft. The tube is formed in a single machine having a fixed base and a single press structure movable toward the fixed base. The single machine includes first and second die assemblies coupled to the fixed base and first and second mandrels coupled to the single press structure. The method includes the steps of placing a billet into the first die assembly, pressing the billet into the first die assembly with the first mandrel to producing a pre-formed billet, and moving the pre-formed billet from the first die assembly to the second die assembly. THE method further includes the steps of pressing the pre-formed billet into the second die assembly with the second mandrel to elongate the pre-formed billet and form a hollow interior therein to produce an extruded tube.

A friction assisted tube fabrication method is disclosed. The friction assisted tube fabrication includes a set of methods such as a friction assisted tube forming, a friction assisted tube extrusion, and a friction assisted tube straining method. A metal object, for example, a deformable tube is simply deformed into the tube using a mandrel. The metal object with an initial diameter is forced across the slope of the mandrel with an angle. The mandrel is configured to rotate while forcing the metal object to deform into the tube with the desired radius. While rotating the mandrel, a friction is generated due to contact between the tube and the mandrel, thereby generating thermal energy to heat a deformation area of the tube for simply and easily softening and forming into the desired shape with accuracy diameter, and dimensions using a nominal pressing force without additional equipment and power.

An extruder and tube extruder or metal extrusion press that has a press frame, which is composed of a cylinder bar and a counter bar connected to said cylinder bar, in which a movable block receiver holder that bears a block receiver and a movable plunger traverse are provided. A main cylinder or pressing cylinder is arranged in the cylinder bar. The cylinder receiving in its cylinder housing a pressing piston provided with a pressing plunger, and in which an equalization container is arranged in the cylinder housing. The container supplying hydraulic oil to the pressing piston by a slide plate provided on a central linkage. A filling valve that has a lid-like valve cone is formed in the transition from the equalization container to the cylinder housing.

A method is used to manufacture an article using a machine having a fixed base and a press structure movable toward the fixed base. The machine also includes a die assembly and a container both coupled to the fixed base. The machine further includes a mandrel assembly comprising a rotatable platform coupled to the press structure and having a first platform mandrel aligned with the die assembly and a second platform mandrel aligned with the container. The method includes the steps of placing a first starting component into the die assembly, pressing the first starting component to form the article, moving the second platform mandrel into the container simultaneously with the step of pressing the first starting component, and rotating the rotatable platform to align the second platform mandrel with the die assembly and to align the first platform mandrel with the container.

A method is used to manufacture a tube having a hollow interior for housing an axle shaft. The tube is formed in a single machine having a fixed base and a single press structure movable toward the fixed base. The single machine includes first and second die assemblies coupled to the fixed base and first and second mandrels coupled to the single press structure. The method includes the steps of placing a billet into the first die assembly, pressing the billet into the first die assembly with the first mandrel to producing a pre-formed billet, and moving the pre-formed billet from the first die assembly to the second die assembly. THE method further includes the steps of pressing the pre-formed billet into the second die assembly with the second mandrel to elongate the pre-formed billet and form a hollow interior therein to produce an extruded tube.

A method is used to manufacture a drawn tube having a hollow low interior for housing an axle shaft. The method includes the steps of placing a billet into a first die assembly and pressing the billet into the first die to producing a pre-formed billet. The method also includes the steps of moving the pre-formed billet from the first die assembly to a second die assembly and pressing the pre-formed billet into the second die assembly to produce an extruded tube. The method further includes the steps of moving the extruded tube from the second die assembly to a third die assembly and pressing the extruded tube into the third die assembly to further elongate the extruded tube and decrease the thickness of the wall of the extruded tube to of from about 3 to about 18 millimeters to produce the drawn tube having the yield strength of at least 750 MPa.

The invention relates to a press for extruding metal material. The press comprises a hydraulic oil circuit for controlling one or more extrusion pistons movable within corresponding cylinders. Such a circuit comprises a fixed displacement, circulation pump operated by an electric motor with variable rotation speed. The hydraulic circuit comprises a main line and a branch line, along which a shutoff element is arranged. The hydraulic circuit comprises a hydraulic control unit comprising a pilot valve arranged along a pilot line provided with a first segment communicating with the main line and a second discharging segment. Said hydraulic unit is provided to move the shutoff element between an opening position and a closing position of the branch line according to the difference between the oil pressure upstream of the shutoff element and that in the first segment of said pilot line. The hydraulic circuit further comprises a control element which, in an activation condition, and as a result of the activation of said pilot valve, determines a gradual increase of the pressure in the first segment of said pilot line and a corresponding gradual closing movement of said shutoff element causing a consequent gradual increase of the thrust on the piston until the reference speed is reached.

A rotational extrusion molding die and a slender metal workpiece made with same are introduced. The rotational extrusion molding die includes a female mold device, a male mold device, and a rotation driving device. The female mold device is symmetric about an axis to define a cavity corresponding in shape to the slender metal workpiece. The male mold device is movable controllably along the axis relative to the female mold device, allowing the metal blank to pass through the cavity and thereby turn into the slender metal workpiece. The rotation driving device drives the female mold device to rotate about the axis relative to the male mold device. The slender metal workpiece thus manufactured has continuous metal flow lines which extend continually along the axis and along an arc defined by the axis, thereby improving the slender metal workpiece in mechanical properties, mechanical strength, and damping capacity.

Systems, devices, and methods are described for extruding materials. In certain embodiments, one or more hollow billets are loaded onto an elongate mandrel bar and transported along the mandrel bar to a rotating die. The billets are transported through fluid clamps, which engage the mandrel bar and provide cooling fluid to the mandrel bar tip, and through mandrel grips, which engage the mandrel bar and prevent the mandrel bar from rotating. One or more press-rams advance the billets through a centering insert and into the rotating die. A quench assembly is provided at an extrusion end of the extrusion press to quench the extruded material. A programmable logic controller may be provided to control, at least in part, operations of the extrusion press system.

Systems, devices, and methods are described for extruding materials. In certain embodiments, one or more hollow billets are loaded onto an elongate mandrel bar and transported along the mandrel bar to a rotating die. The billets are transported through fluid clamps, which engage the mandrel bar and provide cooling fluid to the mandrel bar tip, and through mandrel grips, which engage the mandrel bar and prevent the mandrel bar from rotating. One or more press-rams advance the billets through a centering insert and into the rotating die. A quench assembly is provided at an extrusion end of the extrusion press to quench the extruded material. A programmable logic controller may be provided to control, at least in part, operations of the extrusion press system.