A method is used to manufacture a tube having a hollow interior for housing an axle shaft. The tube is formed in a single machine having a fixed base and a single press structure movable toward the fixed base. The single machine includes first and second die assemblies coupled to the fixed base and first and second mandrels coupled to the single press structure. The method includes the steps of placing a billet into the first die assembly, pressing the billet into the first die assembly with the first mandrel to producing a pre-formed billet, and moving the pre-formed billet from the first die assembly to the second die assembly. THE method further includes the steps of pressing the pre-formed billet into the second die assembly with the second mandrel to elongate the pre-formed billet and form a hollow interior therein to produce an extruded tube.

An extrusion apparatus and a method for manufacturing an aluminum capillary tube using the same are provided. The extrusion apparatus includes a container, a housing mold provided on one side of the container and including a plurality of dies formed with a plurality of holes, and a ram pressing an aluminum billet accommodated in the container in a direction from another side to the one side of the container so that the aluminum billet accommodated in the container is extruded into a plurality of aluminum capillary tubes having cross-sectional shapes corresponding to the plurality of holes, and the number of the plurality of holes is determined based on an inner diameter of the container and a diameter of each of the plurality of holes.

There is provided a method of forming a ring gear, including providing a tube having an inner surface comprising gear teeth, the tube being a hollow tube formed by extrusion. The method also includes inserting a shaping tool into the tube, the shaping tool having tool teeth to mate with the gear teeth, and extended and retracted configurations. The shaping tool may be inserted into the tube in its retracted configuration. Moreover, the method includes extending the shaping tool into its extended configuration to cause the tool teeth to mate with the gear teeth and to exert a radially outward force on the tube. Furthermore, the method includes fixing a shape of an outer perimeter of the tube, retracting the shaping tool into its retracted configuration to reduce the radially outward force exerted by the shaping tool on the tube, and removing the shaping tool from the tube.

A heat transfer tube including an inner surface including a plurality of grooves. The plurality of grooves includes at least primary grooves and secondary grooves, wherein the primary grooves extend axially along a length of the tube, and the secondary grooves intersect the primary grooves.

A method is used to manufacture an article using a machine having a fixed base and a press structure movable toward the fixed base. The machine also includes a die assembly and a container both coupled to the fixed base. The machine further includes a mandrel assembly comprising a rotatable platform coupled to the press structure and having a first platform mandrel aligned with the die assembly and a second platform mandrel aligned with the container. The method includes the steps of placing a first starting component into the die assembly, pressing the first starting component to form the article, moving the second platform mandrel into the container simultaneously with the step of pressing the first starting component, and rotating the rotatable platform to align the second platform mandrel with the die assembly and to align the first platform mandrel with the container.

A system for manufacturing hollow tubular jewelery is disclosed. It comprises die and core assembly for extruding hollow metallic tube, wherein core is positioned within die of die and core assembly to define three-dimensional surfaces or curved surfaces of hollow metallic tube. Mandrel is provided for bending hollow metallic tube, wherein mandrel is fixed proximal from die and core assembly. A laser source is provided, which is configured to emit laser beam to form perforations on hollow metallic tube. The system includes fixture which is adapted to hold hollow metallic tube. Fixture is configured to rotate and tilt to adjustably position three-dimensional surface or curved surface of hollow metallic tube perpendicular to laser beam for forming perforations. This helps in overcoming challenge of perforating unconventionally angled tubes at different angles.

A method for producing a lightweight sheet-metal component with varying wall thicknesses includes extruding a lightweight metal to form a profile with a non-planar profile cross section, wherein the wall thicknesses of the profile cross section differ from one another in at least two regions, cutting the profile to length into profile pieces, widening the profile pieces, and forming the flattened profile piece into a three-dimensional shaped sheet-metal component, wherein the sheet-metal component has at least two regions with wall thicknesses that are different from one another.

A device and method enabling industrial continuous pressing, called extrusion of plastically/thermally mouldable substances such as metal, composite metal, plastic, composite or rubber, which is pressed to the profile by a process including a tool fixed member partially predefining the profile shape/cross-section before the profile is finally defined to a cross-section when the material passes rotating dies, which through contact with each other, cancel out main radial forces and the position of which may vary relative to other bearing surfaces or rotary bearing surfaces of the tool with which they define the final shape of the profile. The device and method enable the extrusion of pattern on the inside of hollow profiles and the extrusion of multiple profiles in one tool, because 80-98% of radial bearing forces are eliminated, allowing the installation of rotary dies where not previously possible, and almost unlimited opportunities in increased profile width.

A stretching machine for extruded profiles comprises a stretching head capable of translating along a predetermined direction (X) on a basement and actuation means for translationally actuating the stretching head with respect to the basement. The actuation means comprise a mechanical drive comprising at least one motor element, which is integral with one of said stretching head and said basement, and at least one driven element, operatively connected to the at least one motor element and integral with the other of said stretching head and said basement, and an electric motor operatively connected to the motor element of the mechanical drive.

Metal is extruded through a feeder plate and an extrusion die to form a heat pipe component that includes a length of pipe and a flange extending outward from the pipe along the length of the pipe. A section of the flange is removed from the extruded heat pipe component, the pipe is sealed and compressed to reduce its thickness and form a heat pipe element for a computing system.