A pipe cutting system (40) and method for cutting a helically wound steel pipe while the pipe is being moved in a direction (12) of its longitudinal axis uses a plasma torch (50) supported to be reciprocally movable parallel to the longitudinal axis and at an orientation relative to the pipe so that a plasma jet emitted by the plasma torch is directed upwardly toward the pipe. The plasma torch is arranged move at a speed that is synchronised with a speed at which the pipe is being moved in the direction of the longitudinal axis. The pipe is rotated during cutting so that the plasma torch circumferentially cuts the pipe while the pipe is being moved.

A pipe cutting system (40) and method for cutting a helically wound steel pipe while the pipe is being moved in a direction (12) of its longitudinal axis uses a plasma torch (50) supported to be reciprocally movable parallel to the longitudinal axis and at an orientation relative to the pipe so that a plasma jet emitted by the plasma torch is directed upwardly toward the pipe. The plasma torch is arranged move at a speed that is synchronised with a speed at which the pipe is being moved in the direction of the longitudinal axis. The pipe is rotated during cutting so that the plasma torch circumferentially cuts the pipe while the pipe is being moved.

A container is produced from a single-layered, helically bent sheet-metal trip (20). A first, helically running peripheral portion (22) of the sheet-metal strip (20) is bent out in the direction of the outside of the container (10) to form a helically running bent out edge (24). A second, helically extending peripheral portion (26) of the sheet-metal strip (20) overlaps a third portion (28) of the sheet-metal strip (20) on the inside of the container (10). The third portion is adjacent to the bent-out edge (24) and extends in the direction of the second peripheral portion (26) from the bent out edge (24). The second peripheral portion (26) is connected in a fluid-tight manner to the third portion (28) of the sheet-metal strip (20) on the inside of the container (10).

Tube forming methods can be used for efficient transition in the production of tubes having varying thickness. Material used to form consecutive tubes may have the same thickness along a separation plane separating a first discrete section from a second discrete section of the material, and the first discrete section and the second discrete section may each have varying thickness in a feed direction of the material. With such a thickness profile, the first discrete section of the material may be formed into a first cylinder having varying thickness and separated from the second discrete portion as the second discrete section is formed into a second cylinder having varying thickness. In particular, the transition between the first cylinder and the second cylinder may be achieved without scrap and/or interruption, resulting in cost-savings and improvements in production throughput associated with forming tubes having varying thickness.

Devices, systems, and methods are directed to formation of tubular structures, such as spirally formed structures, having spirally extending reinforcing material. In particular, tubular structures can be formed in a continuous process in which a first material is spiral formed along a first spiral and a second material is joined to the first material along a second spiral to reinforce the spirally formed first material. As compared to manual application of reinforcing material, such a continuous process can facilitate producing tubular structures at rates suitable for high-volume, commercial fabrication. Further, or instead, as compared to the use of circumferentially extending reinforcing material to support a spiral formed tube, reinforcing the spirally formed first material with a spiral of the second material may offer certain structural advantages, such as improved resistance to buckling.

An elongate tape element, a flexible pipe body and method of producing a flexible pipe body are disclosed. The tape element (508) has a cross-sectional profile comprising a body portion (510) for being positioned between collapse resistant tape windings (501) such that each body portion (510) lies at least partially in a gap (512) between adjacent collapse resistant tape windings (501); and at least one wing portion (516) extending from an end region of the body portion, the at least one wing portion configured to span the gap and respectively abut with a radially inner surface of an adjacent collapse resistant tape winding.

A method for cutting a wound hose (1), made from mutually engaging windings (11, 12, 13, 14) of a metallic tape (2), with the wound hose (1) being welded in a predetermined axial area (10) and then cut within the area (10) essentially in a plane (6) extending radially, with the wound hose (1) being axially compressed in the predetermined area prior to welding such that in the area (10) a mutual contacting of the windings (11, 12, 13, 14) occurs. The welding is performed along a predetermined number of windings (11-14) in the area (10), and the welding energy required for welding the windings is introduced via the area of the winding hose into it. Additionally, an accordingly produced wound hose (1) is provided and a device suitable for its production.

Embodiments provide a helical layer structure including: a helical core member which is formed of a flexible, lengthy, flat plate-like core member and which is formed of a steel plate made of a metal material, such as iron; and a polymeric coating layer which is formed of a polymeric material such as a thermosetting elastic material or a thermoplastic elastic material, and which coats the helical core member. The manufacturing method of the helical layer structure includes: a feeding step of feeding a core member having flexibility; a supply step of supplying the polymeric material having fluidity; a coating step of coating the core member with the polymeric material; a cooling step of cooling a coated intermediate which is coated with the polymeric material; and a helix formation step of helically twisting the coated intermediate to form the helical layer structure.

Feeding stock used to form a tapered structure into a curving device such that each point on the stock undergoes rotational motion about a peak location of the tapered structure; and the stock meets a predecessor portion of stock along one or more adjacent edges.

The present embodiments are directed to systems and methods for forming a pipe carcass. In one embodiment, a first series of forming rollers are configured for forming a primary carcass strip material. A second series of forming rollers are configured for forming a second strip material into a shape different than the primary carcass strip material. The primary carcass strip material and the second strip material, after being fed through the first and second series of rollers, respectively, are each fed concurrently into a plurality of winding rolls for assembly with one another.