A method for producing a flat tube for a heat exchanger, in particular for a motor vehicle, having a first wall, a second wall opposite to the first wall, having a third wall connecting the first and second wall, having a fourth wall connecting the second and first wall, wherein the first and second wall are longer than the third and fourth wall, having an interior for a medium to flow through, wherein a turbulence insert is arranged in the interior, wherein the method comprises at least the following process steps: —providing a plate material —forming the plate material into an intermediate tube in such a way that the plate material is crowned in at least two sections and the sections at least partially form the first and second wall of the flat tube and the intermediate tube forms an opening in the area one of the two third or fourth walls —providing and inserting a turbulence insert into the interior —closing the opening by means of a welding method.

A method of manufacturing a rectangular tube having a stepped portion includes: forming V-shaped grooves on a rectangular tube at surfaces of an end thereof in a direction parallel to a longitudinal direction thereof; and pressing each of the surfaces having the V-shaped grooves formed thereon with a rotating roll from outside to inside, whereby the end of the rectangular tube is radially reduced.

A method of production of a shaped article able to suppress occurrence of shaping defects, that is, a method of production of a shaped article including a first step of press-forming a metal plate (1a) into a U-shape to obtain a U-shaped article (1b) having a bottom part (2) straight extending in a longitudinal direction and a second step of press-forming the U-shaped article (1b) to bend it in the longitudinal direction so that the bottom part (2) of the part projects to the inside and obtain a U-cross-section bent article (1c).

A method of production of a shaped article able to suppress occurrence of shaping defects, that is, a method of production of a shaped article including a first step of press-forming a metal plate (1a) into a U-shape to obtain a U-shaped article (1b) having a bottom part (2) straight extending in a longitudinal direction and a second step of press-forming the U-shaped article (1b) to bend it in the longitudinal direction so that the bottom part (2) of the part projects to the inside and obtain a U-cross-section bent article (1c).

A double-walled tube section for constructing a double-walled tube segment suitable for underpressure applications such as an evacuated tube transport system.

A method for the calibration or end sizing of a hollow profile component produced by extrusion for automobile manufacturing. The hollow profile component is inserted into the cavity of an opened press tool and closing the press tool. Expandable mandrels are introduced into the open profile ends of the hollow profile component. The hollow profile component is calibrated or end-sized by applying force simultaneously on the outside and on the inside. The expandable mandrels are retracted, opening of the press tool, and removing of the hollow profile component.

A method of manufacturing a flaring-processed metal pipe from a hollow shell including a plurality of portions having different deformation resistances in a circumferential direction is provided, the method includes: among the plurality of portions, specifying a portion having a relatively small deformation resistance as a low deformation resistance section, and a portion having a relatively large deformation resistance as a high deformation resistance section; and press-fitting a pipe expansion punch into the hollow shell such that a thickness reduction rate of the low deformation resistance section is smaller than a thickness reduction rate of the high deformation resistance section.

A method of manufacturing a flaring-processed metal pipe from a hollow shell including a plurality of portions having different deformation resistances in a circumferential direction is provided, the method includes: among the plurality of portions, specifying a portion having a relatively small deformation resistance as a low deformation resistance section, and a portion having a relatively large deformation resistance as a high deformation resistance section; and press-fitting a pipe expansion punch into the hollow shell such that a thickness reduction rate of the low deformation resistance section is smaller than a thickness reduction rate of the high deformation resistance section.

A method for producing a tubular member from a metal sheet may include applying an adhesive layer to at least one joining section of at least two associated joining sections of the metal sheet, forming the metal sheet into a tubular member such that the at least two associated joining sections may be arranged on one another, and heating the adhesive layer by rolling a first roll over the metal sheet.

One aspect relates to a process for preparing a shaped metal product, wherein a monolithic metal precursor surrounded by a sacrificial outer element is formed to smaller dimensions, and the sacrificial material is subsequently removed. One aspect further provides a composite for preparing a shaped metal product, and a shaped metal product. Such shaped metal products can be used to manufacture an active implantable medical device or sensor.