An overlapping and progressive forming method for a high-performance multi-element NiAl-based alloy tubular part, including: winding continuously flexible substrates of Ni and Al, and alloying coating continuously or selectively along a width direction or a rolling direction to obtain coated flexible substrates; winding continuously the coated flexible substrates on an outer surface of a core roller according to a sequence of Ni above and Al below to form a Ni/Al laminated structure having a plurality of layers with an outermost layer being a Ni layer, and consolidating with ultrasonic with assistance of a pulse current to combine the continuously wound flexible substrates into a laminated tube blank; and placing the laminated tube blank into a mold, applying a pulse current to both ends of the laminated tube blank for hot fluid high-pressure forming, and synthesizing in-situ to prepare the tubular part with assistance of the pulse current.

In a die for compressing and sizing a sintered body at straight portions, upper taper portions are provided on a die upper portion and a core rod upper portion, and the straight portions are provided at a die lower portion and a core rod lower portion. The die upper portion and the core rod upper portion have Young's moduluses higher than the die lower portion and the core rod lower portion. The die upper portion and the core rod upper portion are made of materials having Young's moduluses that are at least 50 GPa higher than that of the sintered body. The sintered body can be densified with a smaller ironing margin. Since the sintered body is ironed without being compressed, by the upper taper portions and the core rod upper portion having high Young's moduluses, the die is prevented from breaking and being abraded due to ironing.

Metallic tubular products having improved collapse resistance are disclosed. The metallic tubular products are produced by compressive forming processes. The method comprises identifying the types of stress that can be applied in order to change the residual stress profile of metallic tubular products, such as those that have completed a straightening process, and results in a residual stress profile that improves collapse resistance. The metallic tubular products are subjected to radial compression processing to control the residual stress profile and to enhance collapse resistance. The radial compression process may be used after the tubular product has been subjected to a straightening process.

A method for the calibration or end sizing of a hollow profile component produced by extrusion for automobile manufacturing. The hollow profile component is inserted into the cavity of an opened press tool and closing the press tool. Expandable mandrels are introduced into the open profile ends of the hollow profile component. The hollow profile component is calibrated or end-sized by applying force simultaneously on the outside and on the inside. The expandable mandrels are retracted, opening of the press tool, and removing of the hollow profile component.

A method for the calibration or end sizing of a hollow profile component produced by extrusion for automobile manufacturing. The hollow profile component is inserted into the cavity of an opened press tool and closing the press tool. Expandable mandrels are introduced into the open profile ends of the hollow profile component. The hollow profile component is calibrated or end-sized by applying force simultaneously on the outside and on the inside. The expandable mandrels are retracted, opening of the press tool, and removing of the hollow profile component.

A lubrication ring for a mechanical expander (1) for sizing large pipes comprises a conventionally manufactured ring (12) made of steel, in particular construction steel. Fluid bores are provided in the ring (12). A part (13) of the lubrication ring (6) is manufactured by an additive manufacturing technology.

An apparatus for burnishing a tube includes a housing having an inner surface defining a passage. A shaft provided in the passage is rotatable therein. An eccentric cam extends from the shaft and is rotatable therewith. The tube is configured for positioning within the passage and around the cam such that rotation of the cam simultaneously removes burrs from inner and outer surfaces of the tube.

An apparatus for burnishing a tube includes a housing having an inner surface defining a passage. A shaft provided in the passage is rotatable therein. An eccentric cam extends from the shaft and is rotatable therewith. The tube is configured for positioning within the passage and around the cam such that rotation of the cam simultaneously removes burrs from inner and outer surfaces of the tube.

Provided is a rolling straightening machine which enables outer-diameter-reducing rolling and straightening rolling of a pipe or tube material or a bar material at high speed with high accuracy. The rolling straightening machine includes at least two rollers arranged across a pass line of a pipe or tube material or a bar material, the at least two rollers having a gap therebetween, the gap being defined by an outer-diameter-reducing rolling portion having a diameter reduced from an upstream side toward a downstream side in the rolling straightening machine and a straightening rolling portion continuous from an exit side of the outer-diameter-reducing rolling portion toward a downstream side of the rolling straightening machine, the rollers having shapes which are symmetrical about the pass line in the outer-diameter-reducing rolling portion, and in the straightening rolling portion, asymmetrical to the pass line in the outer-diameter-reducing rolling portion.

Provided is a rolling straightening machine which enables outer-diameter-reducing rolling and straightening rolling of a pipe or tube material or a bar material at high speed with high accuracy. The rolling straightening machine includes at least two rollers arranged across a pass line of a pipe or tube material or a bar material, the at least two rollers having a gap therebetween, the gap being defined by an outer-diameter-reducing rolling portion having a diameter reduced from an upstream side toward a downstream side in the rolling straightening machine and a straightening rolling portion continuous from an exit side of the outer-diameter-reducing rolling portion toward a downstream side of the rolling straightening machine, the rollers having shapes which are symmetrical about the pass line in the outer-diameter-reducing rolling portion, and in the straightening rolling portion, asymmetrical to the pass line in the outer-diameter-reducing rolling portion.