Roll-forming machine for forming, from a flat sheet metal strip (5), a hat beam which has a profile that varies along its length. The machine comprises several consecutively arranged forming stations, each of which comprising a first pair of clamping rollers (22a, 22b) for clamping a side flange (3a) of the hat beam and a second pair of clamping rollers (23a, 23b) for clamping a central flange (2) thereof. The clamping rollers of said second pair are individually displaceable in vertical direction and horizontally in the feeding direction of the sheet metal strip. The displacement of the clamping rollers (23a, 23b) of said second pair is controlled by an electronic control device during a forming operation such that a plane that goes through the centre axes (CA3, CA4) of both these clamping rollers is maintained perpendicular to the part of the central flange (2) received in the nip (31) between these clamping rollers.

A metal roof panel includes a rib with a unique shape. The rib is bilateral with upwardly angled sides that each transition into an indentation, with both indentations transitioning into a central flat apex. Between each rib is a channel, preferably including at least one raised surface. The lower surface of the channel between the raised surfaces, and the top of the raised surfaces, are substantially planar and parallel to the flat surface of the apex of the panel. A unique method of manufacturing the roof panel employs a roll machine configured to shape a piece of sheet metal into the roof panel by modifying the shape in many small increments, which allows the final product to have a fairly intricate bend pattern.

A method for deriving the position of a pushing roll, applied even when there is a difference between the actual processed shape and a theoretical solution (a numerical analysis solution) due to changes in a state of a processing machine or the bending characteristic of the material to be processed. The rolls have a pyramid-like shape, and the operation amount of a pushing roll is changed while continuously feeding a material, thereby bending the material. Also, for each position of the fixed pushing roll, the radius of curvature of the material is measured and the bending characteristic is grasped in advance. From the design shape, the radius of curvature and the operation amount for bringing the pushing roll into contact are obtained. The operation amount of the pushing roll is then determined.

A method for deriving the position of a pushing roll, applied even when there is a difference between the actual processed shape and a theoretical solution (a numerical analysis solution) due to changes in a state of a processing machine or the bending characteristic of the material to be processed. The rolls have a pyramid-like shape, and the operation amount of a pushing roll is changed while continuously feeding a material, thereby bending the material. Also, for each position of the fixed pushing roll, the radius of curvature of the material is measured and the bending characteristic is grasped in advance. From the design shape, the radius of curvature and the operation amount for bringing the pushing roll into contact are obtained. The operation amount of the pushing roll is then determined.

A metal roof panel includes a rib with a unique shape. The rib is bilateral with upwardly angled sides that each transition into an indentation, with both indentations transitioning into a central flat apex. Between each rib is a channel, preferably including at least one raised surface. The lower surface of the channel between the raised surfaces, and the top of the raised surfaces, are substantially planar and parallel to the flat surface of the apex of the panel. A unique method of manufacturing the roof panel employs a roll machine configured to shape a piece of sheet metal into the roof panel by modifying the shape in many small increments, which allows the final product to have a fairly intricate bend pattern.

The present disclosure relates to a system for manufacturing a hybrid component including a first thermal supplier configured to heat a steel plate, a rolling roll for undercut configured to pressurize the steel plate heated by the first thermal supplier, and to form an undercut on one surface of the steel plate, a first molding roll configured to pressurize the steel plate formed with the undercut to mold the steel plate in a shape of a component to be manufactured, a composite material feeder configured to supply a composite material tape to be seated on one surface of the steel plate formed with the undercut through the first molding roll, and a composite material pressurization roll configured to pressurize the steel plate on which the composite material tape is seated.

A bending machine is described, which comprises an upper roller and a lower roller, as well as at least one side roller. The side roller is held in a rocker arm, wherein the first end of which is fixed to a movable supporting member, and the second end of which can be supported in a first position relative to the upper and lower rollers. The rocker arm can be moved to a second position by means of the movable supporting member and fixed there with the second end.

A bending machine is described, which comprises an upper roller and a lower roller, as well as at least one side roller. The side roller is held in a rocker arm, wherein the first end of which is fixed to a movable supporting member, and the second end of which can be supported in a first position relative to the upper and lower rollers. The rocker arm can be moved to a second position by means of the movable supporting member and fixed there with the second end.

A metal roof panel includes a rib with a unique shape. The rib is bilateral with upwardly angled sides that each transition into an indentation, with both indentations transitioning into a central flat apex. Between each rib is a channel, preferably including at least one raised surface. The lower surface of the channel between the raised surfaces, and the top of the raised surfaces, are substantially planar and parallel to the flat surface of the apex of the panel. A unique method of manufacturing the roof panel employs a roll machine configured to shape a piece of sheet metal into the roof panel by modifying the shape in many small increments, which allows the final product to have a fairly intricate bend pattern.

Tools for punching machines for reshaping at least one portion of a plate-shaped workpiece are described. The tools have a first tool portion that includes a first device configured to be held in a first tool holder of the punching machine and a bending stamp having a bending edge and a second tool portion including a second device configured to be held in a second tool holder of the punching machine and a bending roller configured to cooperate with the bending stamp to reshape the plate-shaped workpiece. The bending roller is rotatable around a rotation axis running parallel to the bending edge. The bending roller includes a sector-shaped notch formed along the rotation axis and formed, at least in part, by first and second bending shank edges. The bending roller includes a plurality of second bending segments positioned on the rotation axis to rotate about the rotation axis.