Methods and apparatus for controlling a hem profile in roll-forming processes are described. An example roll-forming apparatus includes a first plurality of work rolls to form a first hem on a material and a second plurality of work rolls. One of the second plurality of work rolls is adjustable relative to an opposing work roll and to the first plurality of work rolls to adjustably control a profile of the first hem.

Methods and apparatus for controlling a hem profile in roll-forming processes are described. An example roll-forming apparatus includes a first plurality of work rolls to form a first hem on a material and a second plurality of work rolls. One of the second plurality of work rolls is adjustable relative to an opposing work roll and to the first plurality of work rolls to adjustably control a profile of the first hem.

A smart active control hemming device is provided. The device includes a robot arm and a hemming roller unit that is disposed at a front end portion of the robot arm. The hemming roller unit includes a plurality of hemming rollers, a control motor that is driven with an electric motor to adjust a hemming pressure or position of at least one of the hemming rollers, and a pressure detection sensor that detects a hemming pressure of the hemming roller in which a hemming pressure is adjusted by the control motor.

A hemming device includes an anvil for placing a work, a presser material handling portion, a conveyance robot, and a roller hemming robot. The anvil includes an anvil main body portion, a positioning device, a gripping device, and a device-side ATC device to be attached to and detached from a conveyance-robot side ATC device. The presser material handling portion includes a frame portion having a shape corresponding to a shape of the work, a positioning device, a gripping device, a presser provided to press the inner panel at a position at which the presser does not interfere with a final shape, and a device-side ATC device to be attached to and detached from the conveyance-robot side ATC device. With this configuration, processing time is reduced and replacement operation of the anvil is simplified, and therefore productivity is improved.

A necking and flanging apparatus includes: an inner mold; a necking piece, disposed around the inner mold, where the necking piece is movable along a radial direction of the inner mold, and the necking piece is configured to coordinate with the inner mold to form a necked portion on a housing; and a press-fit piece, disposed around the inner mold, where the press-fit piece is movable along an axial direction of the inner mold, and the press-fit piece is configured to fit the necking piece to press and flatten the flanged portion of the housing.

A machining device for an element to be machined includes a moving unit, a machining unit and a control element. The moving unit is provided with an acceleration unit. The control element and the acceleration unit are designed so that a movement of at least one part of the acceleration unit with at least one component of movement transverse to the direction of movement of the moving unit is mechanically associated with a movement of the moving unit relative to the control element. The acceleration unit is designed so that producing a relative acceleration of the machining unit in relation to the moving unit in the direction of movement of the moving unit is mechanically associated with the movement of at least said part of the acceleration unit.

A roller cage for a profiling line, comprising: a support frame (F1); a first motor equipped with a first substantially horizontal spindle (12) that projects in a cantilever fashion externally to a shoulder (S1) of the support frame (F1) into an operating space of the line; a first transverse roller (13), assembled directly on the first spindle (12); a movable frame (F2), with which an upright first roller (33) is associated, rotating about a first shaft (32) which projects in a cantilever fashion from the movable frame (F2); the movable frame (F2) is movable between an operating position, in which the first shaft (32) assumes a substantially vertical position, and a non-operating position, in which the first shaft (32) assumes a substantially horizontal position and is facing the same way as the first spindle (12), towards the operating space of the line.

A roller cage for a profiling line, comprising: a support frame (F1); a first motor equipped with a first substantially horizontal spindle (12) that projects in a cantilever fashion externally to a shoulder (S1) of the support frame (F1) into an operating space of the line; a first transverse roller (13), assembled directly on the first spindle (12); a movable frame (F2), with which an upright first roller (33) is associated, rotating about a first shaft (32) which projects in a cantilever fashion from the movable frame (F2); the movable frame (F2) is movable between an operating position, in which the first shaft (32) assumes a substantially vertical position, and a non-operating position, in which the first shaft (32) assumes a substantially horizontal position and is facing the same way as the first spindle (12), towards the operating space of the line.

A steering roller head for hemming or seaming metal sheets includes a mounting flange that couples to an arm of a robot. The mounting flange is offset from a longitudinal axis of the steering roller head to reduce an operating envelope of the robot arm during a roller hemming process. The mounting flange can also be offset by a mounting angle from the longitudinal axis which allows for a further reduction in an operating envelope of the robot arm during a roller hemming process. Reducing the operating envelope of the robot arm can allow for additional robots or automated tooling to access the work piece during a roller hemming process. In addition, reducing the operating envelope of the robot arm allows for improved access to the work piece during a roller hemming process.

The present invention provides a high quality material for ring rolling. The material includes radially outer and inner peripheral surfaces. In the material, a center of gravity on a half section is located so as to be closer to the outer peripheral surface in contact with a main roll than a center of the half section in a thickness direction, a shape of the half section includes a height reducing portion having a height from a center line dividing the half section into halves in a height direction, this height is gradually reduced toward the inner peripheral surface in contact with a mandrel roll, and the shape is formed in a substantially linear symmetry such that the center line is a symmetric axis. A height of the inner peripheral surface is from 20% to 50% of a maximum height of the material.