B21D22/025

Systems and methods for manufacturing a ring from a metal sheet

A method for manufacturing a ring includes clamping a first region of a metal sheet against a mandrel, and, while the first region of the metal sheet is clamped against the mandrel, bending the metal sheet around the mandrel to join opposite end faces of the metal sheet and form the ring shaped to the mandrel. A system for manufacturing a ring from a metal sheet includes (a) a mandrel having a ring-shaped surface, (b) a clamp facing the ring-shaped surface and configured to clamp a first region of a metal sheet to the mandrel, and (c) a plurality of dies configured to bend the metal sheet around the mandrel, while the clamp clamps the first region to the mandrel, to join opposite end faces of the metal sheet and form a ring shaped to the ring-shaped surface.

METHOD FOR THE PRODUCTION OF AN INTERNAL STOP IN A TUBULAR COMPONENT

An inner diameter of a first end of a tubular component, positioned in relation to a first die, is reduced through relative movement between the tubular component and the first die such as to produce a first conical area between first and second ends of the tubular component. The first conical area is then formed through relative movement of a second die to create in a longitudinal section of the first conical area an outer circumferential embossment and an inner bead having an inner diameter smaller than the inner diameter of the first end. The first end is widened through insertion of an inner tool, while the tubular component is supported on an outside in a mold cavity of an outer tool. An inner contour with an internal stop is formed as an outer surface of the first end of the tubular component rests flatly in the mold cavity.

SYSTEMS AND METHODS FOR FABRICATING SEGMENTED ELECTRODES
20230256235 · 2023-08-17 ·

A method for fabricating a segmented electrode is provided. The method includes performing a series of progressive die stamping operations on a foil sheet of material to form an initial electrode, and removing portions of the initial electrode using a centerless grinding process to form a segmented electrode including a plurality of circumferentially spaced contacts.

Double-sided roll bond condenser, double-sided roll bond condenser embedding structure, and embedding method thereof
11181306 · 2021-11-23 · ·

A double-sided roll bond condenser has a main body, an interposition section, and a neck portion. The main body is an upright board and has two side surfaces. Two filling structures are respectively protruded from the two side surfaces of the main body. The interposition section is formed at a bottom portion of the double-side roll bond condenser, and is a U-shaped folded structure. The U-shaped folded structure protrudes from one of the two side surfaces of the main body. The neck portion is located between the main body and the interposition section.

METAL PIPE FORMING METHOD, METAL PIPE, AND FORMING SYSTEM

A metal pipe forming method includes: disposing a metal pipe material having a hollow shape between a pair of dies; and forming a metal pipe including a pipe portion and a flange portion by expanding the metal pipe material by supplying a fluid and bringing the metal pipe material into contact with the pair of dies. In the forming of the metal pipe, a gap which is positioned between a pair of inner surfaces of the flange portion and communicates with an internal space of the pipe portion is formed, and the flange portion is provided with a through-hole connected to the gap.

METHOD OF SURFACE TEXTURING FOR A WRITING INSTRUMENT TIP
20220288728 · 2022-09-15 · ·

A method of manufacturing a metallic ball pen tip for a writing instrument comprising a feeding passage extending in an axial direction, the feeding passage reaching in a housing configured to receive a ball, the housing being defined by a cylindrical wall and a wall, the method comprising the steps providing a preform of the metallic ball pen tip comprising the feeding passage and the housing, the housing being defined by the cylindrical wall and a wall, machining the wall so as to obtain a stepped wall, broaching feeding grooves in the stepped wall and coining the stepped wall with a spherical die so as to obtain the ball seat, and a metallic ball pen tip obtained by the method.

Press machine
11440068 · 2022-09-13 · ·

A pressing machine is described for plastically deforming a tubular workpiece, in particular a fitting. The pressing machine has a motor, and pressing jaws which are driven by the motor and can apply a force to the workpiece during operation. The pressing machine also has a power transmission unit coupled to the motor and the pressing jaws for transmitting power from the motor to the pressing jaws. The pressing machine also has at least one sensor unit for measuring at least one pressing parameter P and a controller which receives the currently measured value of the pressing parameter P from the sensor unit and determines therewith the pitch or slope of a press parameter curve K of the press parameter P. The controller terminates a pressing operation before reaching a maximum possible pressing force Pmax when the pitch or slope of the press parameter curve K of the press parameter P satisfies a shutdown criterion. Also described is a corresponding method for operating a pressing machine.

Forming device, forming method, and metal pipe

A forming device which expands a metal pipe material to form a metal pipe having a pipe portion and a flange portion includes a hardness lowering portion which lowers a hardness of the flange portion to be lower than a hardness of the pipe portion.

Hot metal gas formed roof rail and method of manufacture thereof

The present invention relates to a method of manufacturing formed aluminum components. The method comprises the steps: i. Providing a hollow profile of aluminum or aluminum allow, the profile having a predetermined length and comprising an outer wall having a pre-determined thickness; ii. Placing a hollow aluminum profile in a cavity of a bending tool and press bending the profile using the bending tool; and iii. Transferring the profile to a cavity of a forming tool and subjecting the interior of the profile to elevated gas pressure, whereby the section of the profile is distended until the outer wall of the profile abuts the forming tool, thereby providing a formed aluminum component; wherein the steps ii. and iii. are performed at a tool temperature of 350-470° C. The present invention further relates to formed aluminum components manufactured by such a method.

Method for the production of an internal stop in a tubular component

An inner diameter of a first end of a tubular component, positioned in relation to a first die, is reduced through relative movement between the tubular component and the first die such as to produce a first conical area between first and second ends of the tubular component. The first conical area is then formed through relative movement of a second die to create in a longitudinal section of the first conical area an outer circumferential embossment and an inner bead having an inner diameter smaller than the inner diameter of the first end. The first end is widened through insertion of an inner tool, while the tubular component is supported on an outside in a mold cavity of an outer tool. An inner contour with an internal stop is formed as an outer surface of the first end of the tubular component rests flatly in the mold cavity.