A heatsink, a light-emitting diode (LED) module and a corresponding method of manufacture are described. A heatsink includes an electrically conductive heatsink core and an electrically insulating layer covering at least the first surface of the electrically conductive heatsink core. The electrically conductive heatsink core has a first pin that is integral with the electrically conductive heatsink core and protrudes from a first surface of the heatsink core. At least the first surface of the heatsink core is covered by an electrically insulating layer, which leaves at least portions of a lateral surface of the first pin exposed from the electrically insulating layer.

A method for preparing a modular planar interconnect plate includes steps of a) providing a metal blank sheet having a main region and two first lateral regions, b) forming two openings respectively in the first lateral regions, and c) stamping to form protrusions and depressions at the main region on lower and upper surfaces of the metal blank sheet. In the stamping step, each of two lower surrounding protrusions and two upper surrounding depressions is formed to surround a corresponding one of the openings, and each of an upper surrounding protrusion and a lower surrounding depression is formed to surround the first lateral regions and the corresponding ones of the protrusions and depressions formed at the main region.

An electromagnetic stamping apparatus includes a work platform configured to load a work piece. A stamping component is coupled to the work platform and has a first position and a second position. The stamping component includes a stamping rod and a stamping head. The stamping head stamps the work piece on the first position. An electromagnetic device is coupled to the stamping rod and generates a magnetic force according to an alternating current to push the stamping component to the first position to make the stamping component stamp the work piece. A compression spring pushes the stamping component to the second position according to the restoring force of the compression spring. Wherein, the magnetic force is greater than the restoring force of the compression spring to make the stamping component stamp the work piece twice in every waveform period of the alternating current.

A press forming tool includes: a punch; and a die, and press forms a press forming product including a punch bottom and a shallow concave portion or a low convex portion in the punch bottom. The punch includes a punch bottom forming surface, a concave shape forming portion or a convex shape forming portion, and a low Young's modulus member installation region formed under the punch bottom forming surface and accommodating a low Young's modulus member having a lower Young's modulus than that of the punch bottom forming surface. The low Young's modulus member installation region includes an area directly under the concave shape forming portion or the convex shape forming portion of the punch and has a projected area in a press forming direction that is 110% or greater as large as a projected area of the concave shape forming portion or the convex shape forming portion.

A metal processing apparatus comprising: (i) a first tool portion including a first carrier, a cutting surface, a first plurality of dimple forming elements; (ii) a second tool portion including a second carrier, in opposing relation to the first tool portion, the second tool portion having a blade or adapted to receive the blade which is adapted to contact the cutting surface for cutting an edge of a metal sheet to form a cut edge in the metal sheet, a second plurality of dimple forming elements; and (iii) a dimpler indexer to index the first plurality of dimple forming from a first pre-determined location to a second pre-determined location. The metal processing apparatus may find particular use in creating dimples along one or more cut edges of a metal sheet to allow for stacking of the metal sheets with an airgap therebetween.

A metal processing apparatus comprising: (i) a first tool portion including a first carrier, a cutting surface, a first plurality of dimple forming elements; (ii) a second tool portion including a second carrier, in opposing relation to the first tool portion, the second tool portion having a blade or adapted to receive the blade which is adapted to contact the cutting surface for cutting an edge of a metal sheet to form a cut edge in the metal sheet, a second plurality of dimple forming elements; and (iii) a dimpler indexer to index the first plurality of dimple forming from a first pre-determined location to a second pre-determined location. The metal processing apparatus may find particular use in creating dimples along one or more cut edges of a metal sheet to allow for stacking of the metal sheets with an airgap therebetween.

A forming device of forming a metal pipe having a pipe portion includes a first die and a second die constituting a first cavity portion configured to form the pipe portion and a second cavity portion configured to form a flange portion, a drive mechanism configured to move at least one of the first die and the second die, and a gas supply unit configured to supply a gas into a metal pipe material which is held between the first die and the second die and is heated, in which each of the first die and the second die has flange forming surfaces which face each other and constitute the second cavity portion, and a protrusion portion, which protrudes from one flange forming surface to the other flange forming surface, is formed on at least one of the flange forming surfaces of the first die and the second die.

A method for manufacturing a press molded product includes forming a plurality of corner portions in a pressed portion of a pressed member, providing the pressed member between a first die and a second die, and press molding the pressed portion to decrease a height of the pressed portion. The press molding includes forming a pair of first bent portions in the pressed portion by means of the corner portions, the pair of first bent portions being bent to protrude toward the second die, forming a second bent portion in the pressed portion by means of the corner portions while holding the pair of first bent portions by a pair of holding portions, the second bent portion being bent to protrude toward the first die from a position between the pair of first bent portions, and pressing and deforming the second bent portion.

A processing method for a metal plate includes a curve surface forming recess forming step, a protruding step, and a shaping and dividing step. In the curve surface forming recess forming step, a recess is formed in the metal plate, the recess having an outer periphery forming a curve surface, a side portion formed in a frustum, and a bottom portion being round. In the protruding step, a portion of the recess from the bottom portion to the side portion is protruded toward an inside of the recess, and the side portion of the recess is formed to be close to a center of the recess. In the shaping and dividing step, the protruded portion and the outer periphery of the recess are shaped so that the recess is divided into a group of the plural recess portions adjacent to each other.

A processing method for a metal plate includes a curve surface forming recess forming step, a protruding step, and a shaping and dividing step. In the curve surface forming recess forming step, a recess is formed in the metal plate, the recess having an outer periphery forming a curve surface, a side portion formed in a frustum, and a bottom portion being round. In the protruding step, a portion of the recess from the bottom portion to the side portion is protruded toward an inside of the recess, and the side portion of the recess is formed to be close to a center of the recess. In the shaping and dividing step, the protruded portion and the outer periphery of the recess are shaped so that the recess is divided into a group of the plural recess portions adjacent to each other.