B21D22/22

Hot stamping formed article and method and device for manufacturing hot stamping formed article

The present invention provides a hot-stamping formed article made of steel, in which the hot-stamping formed article has at least one of a tensile strength of 1200 MPa or more and a martensitic steel structure and includes a first portion, a corner portion, and a second portion, which are sequentially continuous from one end portion to the other end portion in a longitudinal direction, each of the first portion, the corner portion, and the second portion includes a top sheet and two vertical walls connected to the top sheet when viewed in a cross section perpendicular to the longitudinal direction, the second portion includes a first outwardly-extending flange adjacent to the vertical wall, and the corner portion includes a vertical flange extending from the vertical wall of the first portion, a second outwardly-extending flange adjacent to the vertical wall located on an outer peripheral side of the corner portion out of the two vertical walls, and a transition portion in which the vertical flange and the second outwardly-extending flange are continuous.

STRUCTURAL MEMBER, STRUCTURAL MEMBER MANUFACTURING METHOD, AND STRUCTURAL MEMBER MANUFACTURING DEVICE

This structural member (W1) is manufactured using a structural member manufacturing device including: a first clamping part (10) having a first lower clamping member (11) and a second upper clamping member (12) disposed to face each other and capable of being opened and closed; a second clamping part (20) having a third lower clamping member (21) and a fourth upper clamping member (22) disposed to face each other corresponding to the first lower clamping member (11) and the second upper clamping member (12) and capable of being opened and closed; and clamping part driving means for allowing the first clamping part (10) and the second clamping part (20) to be relatively separated from each other while causing a position in an X-axis direction and a position in a Z-axis direction to correspond to each other. That is, the structural member (W1) is manufactured by a structural member manufacturing method in which the first clamping part (10) and the second clamping part (20) are relatively separated from each other by the clamping part driving means.

STRUCTURAL MEMBER, STRUCTURAL MEMBER MANUFACTURING METHOD, AND STRUCTURAL MEMBER MANUFACTURING DEVICE

This structural member (W1) is manufactured using a structural member manufacturing device including: a first clamping part (10) having a first lower clamping member (11) and a second upper clamping member (12) disposed to face each other and capable of being opened and closed; a second clamping part (20) having a third lower clamping member (21) and a fourth upper clamping member (22) disposed to face each other corresponding to the first lower clamping member (11) and the second upper clamping member (12) and capable of being opened and closed; and clamping part driving means for allowing the first clamping part (10) and the second clamping part (20) to be relatively separated from each other while causing a position in an X-axis direction and a position in a Z-axis direction to correspond to each other. That is, the structural member (W1) is manufactured by a structural member manufacturing method in which the first clamping part (10) and the second clamping part (20) are relatively separated from each other by the clamping part driving means.

SOLUTION FOR PROVIDING END WALL ON METAL TRIM PROFILE
20230105884 · 2023-04-06 · ·

A method including providing a trim profile, the trim profile including a bend extending in the longitudinal direction of the trim profile, wherein the bend is arranged between side edges extending in the longitudinal direction, and wherein the bend shapes an interior surface and an exterior surface of the trim profile, fixating a first part of the trim profile including the bend in a first fixation arrangement, and arranging and fixating a second part of the trim profile in a second fixation arrangement. A deep drawing operation providing a relative displacement between a stamping tool and at least one of the fixation arrangements in a direction transverse to the longitudinal direction so that the stamping tool moves into a working space, wherein the deep drawing operation forces a wall material of the trim profile into the working space to provide an end wall part on the trim profile.

HOT PRESS APPARATUS AND METHOD OF MANUFACTURING HOT-PRESS-FORMED PRODUCT
20230150004 · 2023-05-18 · ·

A hot press apparatus includes a first die part 2 and a second die part 3, and a control unit 9. At least one of the first and second die parts 2 and 3 includes a recess 3a in the surface facing the other die part in the direction of pressing. A movable die part 4 is provided in the recess 3a. The control unit 9 controls the movable die part 4 such that the bottom-dead-center holding period, for which the first and second die parts 2 and 3 are at the bottom-dead center, includes an abutment period for which the movable die part 4 abuts the metal sheet B and a non-abutment period for which the movable die part does not abut the metal sheet B.

Method and system of reporting stretching failure in stamping die development

A system is provided for producing a die that forms a sheet metal blank into a workpiece for a stamped vehicle component. The system includes a processor receiving design data associated with the workpiece. The processor produces a computer simulation based on the data and determines a stretching index of the workpiece. The processor compares the stretching index to an index threshold. The processor generates a stretching failure signal when the stretching index is above the index threshold. The processor generates a stretching acceptance signal, and a display device indicates that the workpiece has a fracture when the stretching index is below the index threshold. The display device indicates that the workpiece does not have the fracture, when the display device receives the stretching acceptance signal, such that a die manufacturing device transforms a tool material into the die.

Method and system of reporting stretching failure in stamping die development

A system is provided for producing a die that forms a sheet metal blank into a workpiece for a stamped vehicle component. The system includes a processor receiving design data associated with the workpiece. The processor produces a computer simulation based on the data and determines a stretching index of the workpiece. The processor compares the stretching index to an index threshold. The processor generates a stretching failure signal when the stretching index is above the index threshold. The processor generates a stretching acceptance signal, and a display device indicates that the workpiece has a fracture when the stretching index is below the index threshold. The display device indicates that the workpiece does not have the fracture, when the display device receives the stretching acceptance signal, such that a die manufacturing device transforms a tool material into the die.

Method and apparatus for producing outer panel having character line

In a method for producing an outer panel having a character line, a punch includes a projecting portion for forming a bent surface of the character line at a punch top portion, and a punch shoulder R portion. A contact pressure applied to a blank by at least one of the projecting portion and the punch shoulder R portion is higher than a contact pressure applied to the blank by a remaining portion of the punch which excludes the projecting portion and the punch shoulder R portion. A static friction coefficient of a first portion of the punch which includes at least one of the projecting portion and the punch shoulder R portion with respect to the blank is larger than a static friction coefficient of a second portion of the punch which excludes the first portion with respect to the blank.

Stamping apparatus having a part-time draw bead

A stamping apparatus that includes an upper die, a blank-holding binder, and fixed lower die. The fixed lower die features a drawing punch and the upper die features a corresponding cavity. The fixed lower die includes a stake bead and a corresponding depression is present on the upper die. The blank-holding binder includes a draw bead and a corresponding depression is present on the upper die. In the stamping process, the draw bead engages a blank in a first stage, causing the blank to begin to stretch into the shape of the drawing punch with a greater tightened partially finished panel shape. In a second stage, the draw bead disengages the blank as the blank is drawn towards the drawing punch. In a final stage, the stake bead engages the blank to tighten the blank around the drawing punch into a final shape.

Stamping apparatus having a part-time draw bead

A stamping apparatus that includes an upper die, a blank-holding binder, and fixed lower die. The fixed lower die features a drawing punch and the upper die features a corresponding cavity. The fixed lower die includes a stake bead and a corresponding depression is present on the upper die. The blank-holding binder includes a draw bead and a corresponding depression is present on the upper die. In the stamping process, the draw bead engages a blank in a first stage, causing the blank to begin to stretch into the shape of the drawing punch with a greater tightened partially finished panel shape. In a second stage, the draw bead disengages the blank as the blank is drawn towards the drawing punch. In a final stage, the stake bead engages the blank to tighten the blank around the drawing punch into a final shape.