The present invention provides a method for manufacturing a molded member by carrying out a multi-stage drawing process and at least one finishing ironing process on a base metal sheet, the molded member comprising: a tubular body; and a flange formed at an end portion of the body, wherein the multi-stage drawing process comprises: a preliminary drawing process for forming a preliminary body having a body element from the base metal sheet; and a plurality of compression drawing processes performed after the preliminary drawing process, the compression drawing processes drawing the body element while applying compressive force along a depth direction of the body element to a circumferential wall of the body element; and wherein the at least one finishing ironing process is carried out such that a mold clearance of an upper portion of the body element is narrower than a mold clearance of a lower portion of the body element.

Provided is a press apparatus which ensures high production efficiency and has less chances of breakdown. Specifically, the press apparatus has a base placed on a floor, and a platform arranged over the base to face the base and move up and down. A lower die, on which a steel plate is to be placed, is fixed to the base. An upper die is fixed to the platform to press the plate against the lower die and turn it into an initially formed product through a downward movement of the platform, and to pressure-hold the initially formed product with the lower die. A machining die is supported on the platform to move up and down to machine the initially formed product and form a final product by moving down while pressure-holding the initially formed product.

Provided is a press apparatus which ensures high production efficiency and has less chances of breakdown. Specifically, the press apparatus has a base placed on a floor, and a platform arranged over the base to face the base and move up and down. A lower die, on which a steel plate is to be placed, is fixed to the base. An upper die is fixed to the platform to press the plate against the lower die and turn it into an initially formed product through a downward movement of the platform, and to pressure-hold the initially formed product with the lower die. A machining die is supported on the platform to move up and down to machine the initially formed product and form a final product by moving down while pressure-holding the initially formed product.

Disclosed is a method to manufacture a pressed component from an intermediate stock, which includes two bent portions with a spacing thereof narrower than a width of a top plate of the pressed component, by employing a press including a die having a die pad and a punch having an inner pad, the method including: gripping a portion between the bent portions with the inner pad and the die pad in a state in which the inner pad projects from the punch and the die pad projects from the die; moving the die toward the punch side to form vertical walls of the pressed component with the die and the punch; and integrating the die and the die pad and then moving the die, the die pad and the inner pad toward the punch side to form the top plate.

A method for producing a press-formed product includes a first pressing step and a second pressing step. In the first pressing step, an intermediate formed product is formed from a processed material by using first press tooling. The intermediate formed product includes a stepped section of a top plate section, a temporary vertical wall section adjacent to the top plate section via a ridge section and having at least part of the shape of the vertical wall section, and a temporary flange section adjacent to the temporary vertical wall section via a temporary ridge section. In the second pressing step, the press-formed product is formed from the intermediate formed product. In the second pressing step, forming is performed such that the temporary ridge section is moved toward the temporary flange section with at least part of the top plate section of the intermediate formed product restricted.

A method for producing a press-formed product includes a first pressing step and a second pressing step. In the first pressing step, an intermediate formed product is formed from a processed material by using first press tooling. The intermediate formed product includes a stepped section of a top plate section, a temporary vertical wall section adjacent to the top plate section via a ridge section and having at least part of the shape of the vertical wall section, and a temporary flange section adjacent to the temporary vertical wall section via a temporary ridge section. In the second pressing step, the press-formed product is formed from the intermediate formed product. In the second pressing step, forming is performed such that the temporary ridge section is moved toward the temporary flange section with at least part of the top plate section of the intermediate formed product restricted.

The present invention provides a deep-drawing method and a forming die therefor which can prevent the occurrence of cup side wall wrinkles and the collapse of the bottom during the process of deep-drawing a blank and which can increase the drawing ratio. A wrinkle pressing surface of a pressure pad (1) or an upper surface of a draw die (2) includes a flat inner edge surface (11), a tapered surface (12) which becomes deeper as the surface advances from the flat inner edge surface toward an outer circumference, a deepest flat surface (13), and a flat outer edge surface (14), which are provided in that order from an inner edge through which a draw punch passes toward an outer edge.

The present invention provides a deep-drawing method and a forming die therefor which can prevent the occurrence of cup side wall wrinkles and the collapse of the bottom during the process of deep-drawing a blank and which can increase the drawing ratio. A wrinkle pressing surface of a pressure pad (1) or an upper surface of a draw die (2) includes a flat inner edge surface (11), a tapered surface (12) which becomes deeper as the surface advances from the flat inner edge surface toward an outer circumference, a deepest flat surface (13), and a flat outer edge surface (14), which are provided in that order from an inner edge through which a draw punch passes toward an outer edge.

A number of variations may include a product comprising a press mechanism comprising a press comprising an upper die and a lower die, and a locking mechanism wherein the upper die comprises an upper binder and the lower die comprises a lower binder and a floor, and wherein the locking mechanism is constructed and arranged to mechanically lock the upper binder and lower binder together during at least part of the press movement.

A long formed article made of one steel sheet includes a top sheet portion, a standing wall portion, and a protrusion portion formed in a portion of the top sheet portion by overlapping a portion extending toward an outside from each of both ends of the top sheet portion and a portion extending toward the outside from an upper end of the standing wall portion, in a non-protrusion region, a recessed part is formed in the top sheet portion, and a total value ? of inner surface peripheral lengths of the top sheet portion and the standing wall portion in a cross section of the formed article in a protrusion region and a total value ? of inner surface peripheral lengths of the top sheet portion, the standing wall portion, and the recessed part in the cross section of the formed article in the non-protrusion region satisfy 1.01??/??1.50.