A method for shaping a blank comprising a metal includes a step of loading the blank onto a first die, a step of bringing the first die and a second die together, a step of forming a seal around the blank, and a step of injecting a pressurized molten salt into a space in the blank to supply a hydraulic pressure to the blank.

The present invention provides a method for manufacturing a curved thin-walled intermetallic compound component by winding a mandrel with metal foil strips, which comprises the following steps: designing a prefabricated blank; preparing a support mandrel; determining thicknesses and layer numbers of foil strips; determining widths of the foil strips; establishing a laying process; pretreating surfaces of the foil strips; laying A foil and B foil; carrying out bulge forming on the prefabricated blank; carrying out diffusion reaction and densification treatment on a bulged component; and carrying out subsequent treatment of a thin-walled component. The present invention can solve the problems that impurities generated in the separation process of a support mould and a laminated foil prefabricated blank influence the final performance of a part, and a single homogeneous intermetallic compound component in thickness direction has poor plasticity and toughness at room temperature.

The present invention provides a method for manufacturing a curved thin-walled intermetallic compound component by winding a mandrel with metal foil strips, which comprises the following steps: designing a prefabricated blank; preparing a support mandrel; determining thicknesses and layer numbers of foil strips; determining widths of the foil strips; establishing a laying process; pretreating surfaces of the foil strips; laying A foil and B foil; carrying out bulge forming on the prefabricated blank; carrying out diffusion reaction and densification treatment on a bulged component; and carrying out subsequent treatment of a thin-walled component. The present invention can solve the problems that impurities generated in the separation process of a support mould and a laminated foil prefabricated blank influence the final performance of a part, and a single homogeneous intermetallic compound component in thickness direction has poor plasticity and toughness at room temperature.

A method of producing an integrated monolithic aluminum structure, the method includes the steps of: (a) providing an aluminum alloy plate with a predetermined thickness of at least 38.1 mm, wherein the aluminum alloy plate is a 7xxx-series alloy provided in an F-temper or an O-temper; (b) optionally pre-machining of the aluminum alloy plate to an intermediate machined structure; (c) high-energy hydroforming of the plate or optional intermediate machined structure against a forming surface of a rigid die having a contour in accordance with a desired curvature of the integrated monolithic aluminum structure, the high-energy hydroforming causing the plate or the intermediate machined structure to conform to the contour of the forming surface to at least one of a uniaxial curvature and a biaxial curvature; (d) solution heat-treating and cooling of the high-energy hydroformed structure; (e) machining and (f) ageing of the final integrated monolithic aluminum structure.

A method of producing an integrated monolithic aluminum structure, the method including the steps of: (a) providing an aluminum alloy plate with a predetermined thickness of at least 3 mm, wherein the aluminum alloy plate is a 2xxx-series alloy provided in an F-temper or an O-temper; (b) optionally pre-machining of the aluminum alloy plate to an intermediate machined structure; (c) high-energy hydroforming of the plate or optional intermediate machined structure against a forming surface of a rigid die having a contour in accordance with a desired curvature of the integrated monolithic aluminum structure, the high-energy hydroforming causing the plate or the intermediate machined structure to conform to the contour of the forming surface to at least one of a uniaxial curvature and a biaxial curvature; (d) solution heat-treating and cooling of the high-energy hydroformed structure; (e) machining and (f) ageing of the final integrated monolithic aluminum structure.

A preforming method for a high-strength steel variable-diameter tubular part is provided, which belongs to the technical field of metal forming process. The preforming method for a high-strength steel variable-diameter tubular part includes: selecting a tubular blank; and preparing a tubular blank forming mold, where the tubular blank forming mold includes a preforming mold and a final forming mold; sealing and pressurizing the tubular blank; heating the tubular blank by using electrodes; preforming the tubular part at a constant temperature; maintaining a temperature T1 and moving the preformed tubular part to the final forming mold;finally forming the tubular part. Through two steps of operation of preforming and final forming, and maintaining a temperature during moving the tubular blank between the two steps, so that the conversion of intrametallic structure between the two steps is improved, and the performance of the tubular part is improved.

A preforming method for a high-strength steel variable-diameter tubular part is provided, which belongs to the technical field of metal forming process. The preforming method for a high-strength steel variable-diameter tubular part includes: selecting a tubular blank; and preparing a tubular blank forming mold, where the tubular blank forming mold includes a preforming mold and a final forming mold; sealing and pressurizing the tubular blank; heating the tubular blank by using electrodes; preforming the tubular part at a constant temperature; maintaining a temperature T1 and moving the preformed tubular part to the final forming mold;finally forming the tubular part. Through two steps of operation of preforming and final forming, and maintaining a temperature during moving the tubular blank between the two steps, so that the conversion of intrametallic structure between the two steps is improved, and the performance of the tubular part is improved.

A method for shaping a blank comprising a metal includes a step of loading die blank onto a first die, a step of bringing the first die and a second die together, 3 step of forming a seal around the blank, and a step of injecting a pressurized molten salt into a space in die blank to supply a hydraulic pressure to the blank.

The present invention relates to a method of manufacturing formed aluminum components. The method comprises the steps: i. Providing a hollow profile of aluminum or aluminum allow, the profile having a predetermined length and comprising an outer wall having a pre-determined thickness; ii. Placing a hollow aluminum profile in a cavity of a bending tool and press bending the profile using the bending tool; and iii. Transferring the profile to a cavity of a forming tool and subjecting the interior of the profile to elevated gas pressure, whereby the section of the profile is distended until the outer wall of the profile abuts the forming tool, thereby providing a formed aluminum component; wherein the steps ii. and iii. are performed at a tool temperature of 350-470° C. The present invention further relates to formed aluminum components manufactured by such a method.

The present invention relates to a method of manufacturing formed aluminum components. The method comprises the steps: i. Providing a hollow profile of aluminum or aluminum allow, the profile having a predetermined length and comprising an outer wall having a pre-determined thickness; ii. Placing a hollow aluminum profile in a cavity of a bending tool and press bending the profile using the bending tool; and iii. Transferring the profile to a cavity of a forming tool and subjecting the interior of the profile to elevated gas pressure, whereby the section of the profile is distended until the outer wall of the profile abuts the forming tool, thereby providing a formed aluminum component; wherein the steps ii. and iii. are performed at a tool temperature of 350-470° C. The present invention further relates to formed aluminum components manufactured by such a method.