A fine blanking device and method for forming a friction plate with friction material layers. The fine blanking device includes an upper die, a lower die, a guide mechanism, a punch and a counter punch. Upper and lower blank holders are respectively provided at outer circumferences of the punch and the counter punch. The upper and lower blank holders are respectively provided with a buffer mechanism. Friction material powders are sintered on both sides of the base sheet. The friction material layers are trimmed and planished by hot pressing. The base sheet with the friction material layers is fixed by the upper blank holder and the lower blank holder. A tooth profile with an absolute shear fractural surface is formed. The fixing indentation of the V-shaped structure of the friction material layers is cut off for obtaining a finished friction plate product with the friction material layers.

A fine blanking device and method for forming a friction plate with friction material layers. The fine blanking device includes an upper die, a lower die, a guide mechanism, a punch and a counter punch. Upper and lower blank holders are respectively provided at outer circumferences of the punch and the counter punch. The upper and lower blank holders are respectively provided with a buffer mechanism. Friction material powders are sintered on both sides of the base sheet. The friction material layers are trimmed and planished by hot pressing. The base sheet with the friction material layers is fixed by the upper blank holder and the lower blank holder. A tooth profile with an absolute shear fractural surface is formed. The fixing indentation of the V-shaped structure of the friction material layers is cut off for obtaining a finished friction plate product with the friction material layers.

Disclosed is a process for the blanking of metal parts, in which a multi-layered basic material with a number of mutually stacked, preferably essentially identical, individual layers is placed and clamped partly between a blanking die and a blank holder and partly between a blanking punch and a counter punch and wherein the blanking punch and the counter punch that are moved relative to the blanking die and the blank holder over a distance corresponding to at least a thickness of the multi-layered basic material whereby several blanked parts are cut and separated from the multi-layered basic material.

Disclosed is a process for the blanking of metal parts, in which a multi-layered basic material with a number of mutually stacked, preferably essentially identical, individual layers is placed and clamped partly between a blanking die and a blank holder and partly between a blanking punch and a counter punch and wherein the blanking punch and the counter punch that are moved relative to the blanking die and the blank holder over a distance corresponding to at least a thickness of the multi-layered basic material whereby several blanked parts are cut and separated from the multi-layered basic material.

When provisionally blanking a lamination sheet by using a punch for provisional blanking and a counter punch, the displacement of pilot holes located around the lamination sheet is minimized. The progressive die machine (1) comprises a pilot hole punch (72), a punch (9) for provisionally punching an iron core laminate (2) from a strip (W) formed with pilot holes (P), a counter punch (31) provided in a lower die assembly (5) and configured to push the iron core laminate (2) against the punch (9), a stripper plate (13) for separating the strip (W) from the provisional blanking punch after a provisional punching, a punch (10) for completely separating the iron core laminate from the strip. At least a part of the stripper plate (13) associated with the provisionally blanking is not in contact with the strip, and at least a part of an outer peripheral part of the provisionally blanked lamination sheet is formed with a connecting portion (79) connected to the strip.

When provisionally blanking a lamination sheet by using a punch for provisional blanking and a counter punch, the displacement of pilot holes located around the lamination sheet is minimized. The progressive die machine (1) comprises a pilot hole punch (72), a punch (9) for provisionally punching an iron core laminate (2) from a strip (W) formed with pilot holes (P), a counter punch (31) provided in a lower die assembly (5) and configured to push the iron core laminate (2) against the punch (9), a stripper plate (13) for separating the strip (W) from the provisional blanking punch after a provisional punching, a punch (10) for completely separating the iron core laminate from the strip. At least a part of the stripper plate (13) associated with the provisionally blanking is not in contact with the strip, and at least a part of an outer peripheral part of the provisionally blanked lamination sheet is formed with a connecting portion (79) connected to the strip.

A press ram for a fine blanking press comprises a ram plate section configured to carry a fine blanking tool and at least two guide sections positioned on opposing sides of the ram plate section. The ram plate section comprises an upper surface, a lower surface, and two opposing side surfaces. The at least two guide sections of the ram plate section are configured to guide movement of the press ram relative to a press frame during a fine blanking process. The at least two guide sections extend in a vertical direction to a level that is higher than the upper side of the ram plate section.

The present disclosure relates to the technical field of trimming dies and specifically relates to a trimming die for a casting of a front steering knuckle in a double-wishbone suspension. The trimming die includes an upper roof, an intermediate plate, a movable plate, a base, springs, connecting columns, a pressing block connecting rod, a cutting edge, a pressing block, a casting, hold-down blocks, a first supporting block and second supporting blocks.

The present disclosure relates to the technical field of trimming dies and specifically relates to a trimming die for a casting of a front steering knuckle in a double-wishbone suspension. The trimming die includes an upper roof, an intermediate plate, a movable plate, a base, springs, connecting columns, a pressing block connecting rod, a cutting edge, a pressing block, a casting, hold-down blocks, a first supporting block and second supporting blocks.

A hot-formed metal sheet has a tensile strength Rm>1300 megapascal (MPa) and includes an opening which is produced by high-speed punching at a speed of a punch of more than 6 m/s in the absence of a counter holder of a contour matching a contour of the punch, with a smooth cut proportion of the cutting surface of the opening amounting to more than 50%.