In a localized torsional severe plastic deformation method for conical tube metal, a desired region of a conical tube metal can be subjected to severe plastic deformation using molds in which roughness is formed at predetermined regions. The method includes roughening a predetermined region of each of the molds; sticking the conical tube metal only to the roughened regions of the molds; moving the lower mold toward the upper mold to apply a load to the conical tube metal; and rotating the molds to apply severe plastic deformation to the conical tube metal only at the regions stuck to the roughened regions of the molds.

An apparatus for forming and sealing a duct member for use in an air handling system. At least one work station accommodates a work piece, which is generally a cylindrical tube.

A method for manufacturing annular sectors of an air intake lip includes arranging a revolution-shaped blank facing a three-dimensional forming surface of a die of a hydroforming tool, the three-dimensional surface including at least two plunging cavities spaced from each other along a circumferential direction, forming an air intake lip preform in one piece by hydroforming the revolution-shaped blank on the three-dimensional surface of the die, the air intake lip preform having in section a U-shape and including a plurality of crenellated portions each delimited by a plunging cavity, the production of a plurality of cutouts in the air intake lip preform so as to divide the preform into a plurality of annular sectors, each cutout including the removal of a sacrificial portion at the level of a crenellated portion so as to form two adjacent assembly edges with one of the two adjacent assembly edges including a plunging.

A method for manufacturing annular sectors of an air intake lip includes arranging a revolution-shaped blank facing a three-dimensional forming surface of a die of a hydroforming tool, the three-dimensional surface including at least two plunging cavities spaced from each other along a circumferential direction, forming an air intake lip preform in one piece by hydroforming the revolution-shaped blank on the three-dimensional surface of the die, the air intake lip preform having in section a U-shape and including a plurality of crenellated portions each delimited by a plunging cavity, the production of a plurality of cutouts in the air intake lip preform so as to divide the preform into a plurality of annular sectors, each cutout including the removal of a sacrificial portion at the level of a crenellated portion so as to form two adjacent assembly edges with one of the two adjacent assembly edges including a plunging.

The present disclosure provides a method for molding a pipe body that can inexpensively mold a pipe body having a tapered portion radially outwardly projecting relative to a large-diameter portion. The method for molding a pipe body comprises: molding of a tubular body by bending an unfolded stock so as to wrap a core metal; and removal of the core metal from inside the tubular body. The core metal comprises a first core metal piece for molding a projecting portion of the tapered portion. During the molding of the tubular body, the first core metal piece at least partly abuts on an inner surface of the projecting portion of the tapered portion, and does not abut on an area of the inner surface of the large-diameter portion located in an opposite side of a central axis of the large-diameter portion from the projecting portion.

A press device includes: a first die having a shape of an elliptical cylinder; a second die having a first recess that forms a part of an elliptical-cylindrical space configured to arrange the first die therein; a third die having a second recess to be combined with the first recess to form the elliptical-cylindrical space; a first press mechanism that inserts the first die along a radial direction of the first die to the first recess of the second die over which the flat metal stock is placed so as to press the metal stock; and a second press mechanism that moves the third die relative to the first die inserted to the first recess so as to confine the first die and the metal stock in the elliptical-cylindrical space formed by the first recess and the second recess.

A method of manufacturing a cylindrical housing of an exhaust-gas treatment unit for vehicles includes providing a flat sheet metal part having at least one embossing, and round bending the sheet-metal part in a round bending tool by displacing the sheet metal part between rolls such that the sheet metal part obtains a cylindrical shape having a longitudinal direction parallel to roll axes of the rolls. At least one elastic roll is used such that the embossing of the sheet metal part is maintained during round bending. The longitudinal edges of the cylindrical sheet metal part are then connected to form a tube. A method of manufacturing an exhaust-gas treatment unit is furthermore shown.

A method of manufacturing a cylindrical housing of an exhaust-gas treatment unit for vehicles includes providing a flat sheet metal part having at least one embossing, and round bending the sheet-metal part in a round bending tool by displacing the sheet metal part between rolls such that the sheet metal part obtains a cylindrical shape having a longitudinal direction parallel to roll axes of the rolls. At least one elastic roll is used such that the embossing of the sheet metal part is maintained during round bending. The longitudinal edges of the cylindrical sheet metal part are then connected to form a tube. A method of manufacturing an exhaust-gas treatment unit is furthermore shown.

A metal cup and method of forming the same is provided. Metal cups of the present disclosure comprise a plurality of thin, straight-walled sections and a tapered profile. A domed portion is provided in the bottom of the cup. The cup may comprise a disposable cup, a reusable cup, or a recyclable cup.

A metal cup and method of forming the same is provided. Metal cups of the present disclosure comprise a plurality of thin, straight-walled sections and a tapered profile. A domed portion is provided in the bottom of the cup. The cup may comprise a disposable cup, a reusable cup, or a recyclable cup.