A method for forming a heat exchanger plate includes providing a precursor having a body with a first face and a second face opposite the first face and at least one internal passageway; and pluralities of first and second fin precursors respectively protruding from the first and second faces. First and second fin height profiles are formed by removing material from the respective fin precursors via wire electro-discharge machining.

A corrugated fin heat exchanger includes: a first flat tube; a second flat tube aligned in parallel with the first flat tube; and a corrugated fin disposed between the first flat tube and the second flat tube, and the corrugated fin includes a first slant portion bridging between the first flat tube and the second flat tube and inclined relative to a perpendicular line toward the first flat tube at a first angle of inclination, a second slant portion bridging between the first flat tube and the second flat tube and inclined relative to the perpendicular line at a second angle of inclination, and a third slant portion bridging between the first flat tube and the second flat tube, the third slant portion positioned between the first slant portion and the second slant portion, and inclined relative to the perpendicular line at an angle of inclination larger than both of the first angle of inclination and the second angle of inclination.

A fin according to the present disclosure is a corrugated fin formed of a metal plate by bending into a corrugated shape, and the corrugated fin includes peak portions extending in a first direction, valley portions extending in the first direction, and inclined portions connecting the peak portions and the valley portions adjacent to each other. The peak portions and the valley portions are alternately arranged in a second direction perpendicular to the first direction, and a thickness of the metal plate at each apex of the peak portions and the valley portions is larger than a thickness of the inclined portions of the metal plate.

A manufacturing apparatus for heat dissipation fins can stably operate a stacker apparatus when stacking and collecting heat dissipation fins. Drop guide blades are provided above a holding apparatus for the heat dissipation fins disposed downstream of a cutoff apparatus that cuts a heat dissipation fin molding formed by a press apparatus into heat dissipation fins. When a stacker apparatus receives a heat dissipation fin from the holding apparatus, the drop guide blades approach the stacker apparatus and the heat dissipation fin is stacked and collected in the stacker apparatus by dropping to the stacker apparatus while being guided by the drop guide blades. After collecting the heat dissipation fins, only lowering operations of the stacker apparatus are performed.

A protrusion forming device includes a holding portion holding an object that is be processed, a tool bit having a cutting portion capable of cutting an object held by a holding portion, and a drive portion capable of driving the tool bit. The tool bit is movable along a cut-in pathway so that the cutting portion is inserted into the object. The cutting portion is movable along a further-cut pathway so as to form a protrusion part that is cut in a linear shape and is connected to the object. The tool bit continuously contacts the protrusion part while moving along a forming pathway such that the protrusion part extends perpendicular to an outer surface of the object.

An air fin for a heat exchanger has air channels defined by corrugations, the corrugations having generally planar flanks joined by alternating crests and troughs. Perforations extend through portions of at least some of the flanks and are aligned within two spaced apart planes. A rectangular aperture extends through at least two consecutive ones of the corrugations, and is bounded by the two planes. A method of making the air fin includes forming perforations into a continuous strip of metal sheet at regular intervals, corrugating the strip to form crests and troughs between the perforations, and punching out a portion of the strip at regular intervals. The punching out includes shearing webs between the perforations, and results in the formation of the rectangular aperture.

A heat exchanger comprises a seamless body, and the seamless body may include a substantially cylindrical configuration defining a radial direction, a circumferential direction, a longitudinal axis, a first cylindrical wall and a plurality of fins. Each fin may extend at least partially in the radial direction and helically along the longitudinal axis. Also, each fin may be at least partially hollow defining an internal flow passage, and each fin of the plurality of fins may be at least partially spaced away from an adjacent fin, defining an external flow passage.

A fixture to facilitate fabrication of a heat sink includes a base plate to support a lower section of the heat sink, and multiple registration pins extending from the base plate. A platen is provided over a heat transfer element (HTE) of the heat sink, with the platen including slip fit regions to slip fit around respective registration pins, and with the lower section and HTE disposed between the base plate and the platen, and forming a fixture stack segment aligned with an active region of the cold plate. A load plate is provided which includes slip fit regions configured to slip fit around corresponding registration pins with the load plate disposed over the fixture stack segment. The load plate includes a single load pin centrally disposed to apply a load to the fixture stack segment and facilitate bonding the lower section and HTE together.

A tool or bit with narrow metal pins is disclosed. When the tool is attached to a vibrational source such as a multitool, the pins enter non adjacent grooves, typically grooves every eight fins. The tool is vibrated and advanced through the area of bent fins. The groups of 8 fins are straightened at the margins. The partially straightened fins can then be fully straightened by finishing the area with a standard fin comb.

In a method for producing a thermal component (1, 1) a pipe (2, 2,2) having a fluid channel (3, 3, 3) with an inner profile (4, 4) is provided, and a swirler (6, 6) having an outer profile (5, 5) corresponding to the inner profile (4, 4) is inserted into the fluid channel (3, 3, 3). A thermal component (1, 1) manufactured in this manner includes a pipe (2, 2, 2) having a fluid channel (3, 3, 3), and a swirler. The fluid channel (3, 3, 3) of the pipe (2, 2, 2) includes an inner profile (4, 4) corresponding to an outer profile (5, 5) of the swirler (6, 6), and the swirler is disposed in the fluid channel (3, 3, 3).