The invention relates to a roller bearing cage comprising: a first annular ring; a second annular ring; at least one retainer portion attaching the first annular ring to the second annular ring to form the first and second annular rings in a cylinder-type structure; and a plurality of resilient tangs on each of the first and second annular rings, each tang protruding from the circumference of the respective annular ring at an angle with respect to the plane of the respective annular ring and toward the other annular ring.

A method is provided for producing an angular bearing cage from a sleeve-like blank. In order to significantly reduce the manufacturing costs compared to known solutions even for small series, the method comprises the following steps of: Step A: providing a sleeve-like blank extending along an axis. Step B: rolling a wall section to be formed of the blank while changing the angle of the wall section to be formed relative to the axis of the blank. Step C: introducing rolling element pockets into the rolled wall section. A corresponding device and a correspondingly produced rolling bearing cage or angular bearing cage are also provided.

A method is provided for producing an angular bearing cage from a sleeve-like blank. In order to significantly reduce the manufacturing costs compared to known solutions even for small series, the method comprises the following steps of: Step A: providing a sleeve-like blank extending along an axis. Step B: rolling a wall section to be formed of the blank while changing the angle of the wall section to be formed relative to the axis of the blank. Step C: introducing rolling element pockets into the rolled wall section. A corresponding device and a correspondingly produced rolling bearing cage or angular bearing cage are also provided.

A thrust roller bearing cage (11) is a cage (11) provided to a thrust roller bearing and having a plurality of pockets (21) that house needle rollers (13). The cage (11) includes projections (44) that are formed by bending a radially outer area of the cage (11) inwardly along the radius and that project inwardly along the radius toward a radially outer area of the pockets (21) to make contact with end faces (16) of the rollers (13). The projections (44) have corners (45) that make contact with the end faces (16) of the rollers (13). The corners (45) are press-flattened.

A thrust roller bearing cage (11) is a cage (11) provided to a thrust roller bearing and having a plurality of pockets (21) that house needle rollers (13). The cage (11) includes projections (44) that are formed by bending a radially outer area of the cage (11) inwardly along the radius and that project inwardly along the radius toward a radially outer area of the pockets (21) to make contact with end faces (16) of the rollers (13). The projections (44) have corners (45) that make contact with the end faces (16) of the rollers (13). The corners (45) are press-flattened.

A slew-actuated stamping station includes an expandable core configured to apply radially outward pressure to a radially inward facing surface of a radial wall, and at least one slew-actuated punch for piercing, along a radially inward direction, a respective hole in the radial wall. A method for piercing a radial wall includes simultaneously (a) applying radially outward pressure against a radially inward facing surface of the radial wall, and (b) driving a slew to actuate at least one punch to pierce, along direction opposite the radially outward pressure, at least one hole in the radial wall. A method for forming an object, having a radial wall with holes, includes forming a ring with a radial wall, and piercing at least one hole in the radial wall with at least one slew-actuated punch.

A method for producing a cage having a body with multiple pockets for rolling elements, the method providing: a) defining a cage basis geometry that provides a radial outer and/or inner surface for contacting a bearing ring and multiple surfaces of the pockets for contacting the rolling elements; b) defining a part of the radial outer and/or inner surfaces as being unalterable surfaces; c) calculating the cage stress distribution when applying a defined stress force from a mathematical model; d) defining cage volume sections where the stress is below a defined threshold; e) removing a part of the volume sections defined according to step d) taking into account the unalterable surfaces according to step b) and the surfaces of the pockets that are unalterable surfaces; f) defining the cage geometry with the removed volume sections; g) manufacturing the cage according to the geometry as defined according to step f).

A method for producing a cage having a body with multiple pockets for rolling elements, the method providing: a) defining a cage basis geometry that provides a radial outer and/or inner surface for contacting a bearing ring and multiple surfaces of the pockets for contacting the rolling elements; b) defining a part of the radial outer and/or inner surfaces as being unalterable surfaces; c) calculating the cage stress distribution when applying a defined stress force from a mathematical model; d) defining cage volume sections where the stress is below a defined threshold; e) removing a part of the volume sections defined according to step d) taking into account the unalterable surfaces according to step b) and the surfaces of the pockets that are unalterable surfaces; f) defining the cage geometry with the removed volume sections; g) manufacturing the cage according to the geometry as defined according to step f).

Tapered roller bearings and methods of producing the same are disclosed. One method is for producing an inner ring for a tapered roller bearing in which the inner ring comprises a raceway portion and a fixed edge portion. The method may include providing an inner ring blank and an unfinished fixed edge portion. The inner ring blank may include an unfinished raceway portion and the unfinished fixed edge portion may have a larger outside diameter than the unfinished raceway portion. The inner ring blank may have a through-opening. The inner ring blank may be formed into the inner ring by extrusion in a main forming step, the unfinished fixed edge portion being transformed into the fixed edge portion and the unfinished raceway portion being transformed into the raceway portion. The inner ring may be formed in its final contour without any cutting.

A bearing cage for retaining rolling elements of a rolling element bearing. The bearing cage is made of a sheet metal element. The cage provides at least one cage pocket configured to receive at least one rolling element. The at least one cage pocket is formed by two abutting cage bars that extend axially between a first and a second axially displaced ring element. The bearing cage is made of a one-piece sheet metal element and the first and the second ring element is undivided in its circumference without any joints or connections for joining an interrupted ring element. Furthermore, a rolling element bearing and a method of producing the bearing cage is provided.