A method of manufacturing a torque-transmitting component is provided. The method includes providing a flat blank to a transfer press having a plurality of stations and performing a plurality of pressing operations, in which the flat blank is formed into a cup shape, rough splines are formed on the cup shape, and the rough splines are further pressed to define smooth splines. The component includes a continuous smooth inner diameter defined by a punch of the transfer press and a plurality of smooth splines defined by a die of the transfer press. The minor diameter of the splines is not machined to form the splines.

A method and apparatus for producing clutch bodies, which are suitable for synchronizer systems and provided with teeth or tooth sections, from a blank uses and includes at least one embossing stage, composed of embossing segments and an anvil, for embossing roofs and troughs between root and tip circles into an upper face of the blank, and transfer means for transporting the blanks, First embossing segments form a first section and second embossing segments form a second section for sequential embossing within the at least one embossing stage, wherein the first embossing segments first emboss a first section, then return in relation to the second embossing segments, and thereafter the second embossing segments emboss the second section, wherein the second embossing segments are disposed next to each other in an annular arrangement, and the second embossing segments are designed to be axially movable relative to the first embossing segments of the first section.

A method and apparatus for producing clutch bodies, which are suitable for synchronizer systems and provided with teeth or tooth sections, from a blank uses and includes at least one embossing stage, composed of embossing segments and an anvil, for embossing roofs and troughs between root and tip circles into an upper face of the blank, and transfer means for transporting the blanks, First embossing segments form a first section and second embossing segments form a second section for sequential embossing within the at least one embossing stage, wherein the first embossing segments first emboss a first section, then return in relation to the second embossing segments, and thereafter the second embossing segments emboss the second section, wherein the second embossing segments are disposed next to each other in an annular arrangement, and the second embossing segments are designed to be axially movable relative to the first embossing segments of the first section.

A method for roll-forming disk carriers or the like, which are designed as a pot-shaped sheet metal part having inner and outer teeth, wherein a multitude of cassettes is equidistantly arranged on the circumference of a roll-forming tool, said cassettes having profile rollers arranged in their interior, which roll out the disk carrier to be formed with their outer circumference and thus impart toothing on the disk carrier to be formed, wherein the forming depth of the profile rollers at the disk carrier to be formed is designed in such a way that a narrow, peripheral, self-contained, unformed bridge remains between the inner diameter and the outer diameter of the toothing, wherein the bridge increases the engine-speed strength of the disk carrier as a hoop band cylinder that is integrated into the toothing.

Apparatus and associated methods relate to a unitary ring gear-flange body (URGFB). In an illustrative example, the flange body may be spin-formed and may, for example, include a riser body extending substantially parallel to a longitudinal axis and a flange extending substantially radially outward from the riser body. To the riser body may, for example, be welded a ring gear to form a unitary assembly, the ring gear having an axis of revolution aligned with the longitudinal axis. A continuous coating may, for example, be applied to at least a selected portion of a surface of the unitary assembly. Various embodiments may advantageously provide a cost-efficient, weight-efficient, and/or time-efficient unitary body which may, for example, be coupled to machinery to provide a shaftless torque-transmitter.

Apparatus and associated methods relate to a unitary ring gear-flange body (URGFB). In an illustrative example, the flange body may be spin-formed and may, for example, include a riser body extending substantially parallel to a longitudinal axis and a flange extending substantially radially outward from the riser body. To the riser body may, for example, be welded a ring gear to form a unitary assembly, the ring gear having an axis of revolution aligned with the longitudinal axis. A continuous coating may, for example, be applied to at least a selected portion of a surface of the unitary assembly. Various embodiments may advantageously provide a cost-efficient, weight-efficient, and/or time-efficient unitary body which may, for example, be coupled to machinery to provide a shaftless torque-transmitter.