A wire screening for classifying material. The screening may include a plurality of interwoven warp and weft wires where the weft wires are individually coated with a coating that expands and collapses to enhance performance and longevity of the screen. The coating of one or more weft wires may differ in at least one characteristic from the coating of one or more other weft wires. The warp wires can be individually coated to enhance performance and/or longevity of the screening. Binding blocks can be used in place of weft wires. The coating of one or more warp wires may differ in at least one characteristic from the coating of one or more other warp wires and/or one or more weft wires. The screening can include a plurality of uncoated weft and warp wires where the crimp depth of each wire forming each opening has a different crimp depth.

A wire screening for classifying material. The screening may include a plurality of interwoven warp and weft wires where the weft wires are individually coated with a coating that expands and collapses to enhance performance and longevity of the screen. The coating of one or more weft wires may differ in at least one characteristic from the coating of one or more other weft wires. The warp wires can be individually coated to enhance performance and/or longevity of the screening. Binding blocks can be used in place of weft wires. The coating of one or more warp wires may differ in at least one characteristic from the coating of one or more other warp wires and/or one or more weft wires. The screening can include a plurality of uncoated weft and warp wires where the crimp depth of each wire forming each opening has a different crimp depth.

An exemplary embodiment of wire wrap welding system generally includes a headstock; a bed; a bed mounted tailstock linearly moveable in relation to the headstock; a linear induction drive system adapted to move the tailstock; a linear encoder system having a series of position encoders disposed on the bed; a servomotor adapted to rotate a headstock mounted spindle; a welding system positioned on the headstock, a servomotor positioned on the tailstock and adapted to rotate a tailstock mounted spindle; and a control system.

An exemplary embodiment of a method for controlling slot openings between wire segments in a wire wrap welding process generally includes controlling movement of a bed mounted tailstock in relation to the rate of rotation of a headstock mounted spindle, utilizing a linear induction drive system, a linear encoder system, and a control system.

An exemplary embodiment of wire wrap welding system generally includes a headstock; a bed; a bed mounted tailstock linearly moveable in relation to the headstock; a linear induction drive system adapted to move the tailstock; a linear encoder system having a series of position encoders disposed on the bed; a servomotor adapted to rotate a headstock mounted spindle; a welding system positioned on the headstock, a servomotor positioned on the tailstock and adapted to rotate a tailstock mounted spindle; and a control system.

An exemplary embodiment of a method for controlling slot openings between wire segments in a wire wrap welding process generally includes controlling movement of a bed mounted tailstock in relation to the rate of rotation of a headstock mounted spindle, utilizing a linear induction drive system, a linear encoder system, and a control system.

A porous metal body is manufactured by which a flow rate of a fluid flowing in an axial direction and a radial direction of the porous metal body can be equalized in the circumferential direction of the porous metal body, and a strength of the porous metal body can be increased. The manufacturing can include at least a step of preparing an intermediary body made of a tubular wire mesh, a star-shaped polygonal body forming step of forming a star-shaped polygonal body by alternately forming, in a circumferential direction of the intermediary body, a plurality of protrusions protruding radially outwards and a plurality of recesses receding radially inwards, and a molding step of inserting the star-shaped polygonal body into a mold that restricts an inner peripheral side and an outer peripheral side of the star-shaped polygonal body and compressing the star-shaped polygonal body from one side in an axial direction of the star-shaped polygonal body.

A porous metal body is manufactured by which a flow rate of a fluid flowing in an axial direction and a radial direction of the porous metal body can be equalized in the circumferential direction of the porous metal body, and a strength of the porous metal body can be increased. The manufacturing can include at least a step of preparing an intermediary body made of a tubular wire mesh, a star-shaped polygonal body forming step of forming a star-shaped polygonal body by alternately forming, in a circumferential direction of the intermediary body, a plurality of protrusions protruding radially outwards and a plurality of recesses receding radially inwards, and a molding step of inserting the star-shaped polygonal body into a mold that restricts an inner peripheral side and an outer peripheral side of the star-shaped polygonal body and compressing the star-shaped polygonal body from one side in an axial direction of the star-shaped polygonal body.

An exemplary embodiment of wire wrap welding system generally includes a headstock; a bed; a bed mounted tailstock linearly moveable in relation to the headstock; a linear induction drive system adapted to move the tailstock; a linear encoder system having a series of position encoders disposed on the bed; a servomotor adapted to rotate a headstock mounted spindle; a welding system positioned on the headstock, a servomotor positioned on the tailstock and adapted to rotate a tailstock mounted spindle; and a control system. An exemplary embodiment of a method for controlling slot openings between wire segments in a wire wrap welding process generally includes controlling movement of a bed mounted tailstock in relation to the rate of rotation of a headstock mounted spindle, utilizing a linear induction drive system, a linear encoder system, and a control system.

An exemplary embodiment of wire wrap welding system generally includes a headstock; a bed; a bed mounted tailstock linearly moveable in relation to the headstock; a linear induction drive system adapted to move the tailstock; a linear encoder system having a series of position encoders disposed on the bed; a servomotor adapted to rotate a headstock mounted spindle; a welding system positioned on the headstock, a servomotor positioned on the tailstock and adapted to rotate a tailstock mounted spindle; and a control system. An exemplary embodiment of a method for controlling slot openings between wire segments in a wire wrap welding process generally includes controlling movement of a bed mounted tailstock in relation to the rate of rotation of a headstock mounted spindle, utilizing a linear induction drive system, a linear encoder system, and a control system.

A porous metal body is manufactured by which a flow rate of a fluid flowing in an axial direction and a radial direction of the porous metal body can be equalized in the circumferential direction of the porous metal body, and a strength of the porous metal body can be increased. The manufacturing can include at least a step of preparing an intermediary body made of a tubular wire mesh, a star-shaped polygonal body forming step of forming a star-shaped polygonal body by alternately forming, in a circumferential direction of the intermediary body, a plurality of protrusions protruding radially outwards and a plurality of recesses receding radially inwards, and a molding step of inserting the star-shaped polygonal body into a mold that restricts an inner peripheral side and an outer peripheral side of the star-shaped polygonal body and compressing the star-shaped polygonal body from one side in an axial direction of the star-shaped polygonal body.

A porous metal body is manufactured by which a flow rate of a fluid flowing in an axial direction and a radial direction of the porous metal body can be equalized in the circumferential direction of the porous metal body, and a strength of the porous metal body can be increased. The manufacturing can include at least a step of preparing an intermediary body made of a tubular wire mesh, a star-shaped polygonal body forming step of forming a star-shaped polygonal body by alternately forming, in a circumferential direction of the intermediary body, a plurality of protrusions protruding radially outwards and a plurality of recesses receding radially inwards, and a molding step of inserting the star-shaped polygonal body into a mold that restricts an inner peripheral side and an outer peripheral side of the star-shaped polygonal body and compressing the star-shaped polygonal body from one side in an axial direction of the star-shaped polygonal body.