A gas generator includes an elongated cylindrical housing main body and a plug which closes an axial end portion of the housing main body. The plug made of a metal includes a substantially columnar body portion, a first flange portion located on a side of a first end surface, and a second flange portion located on a side of a second end surface. An annular groove portion defined by the body portion, the first flange portion, and the second flange portion is located in a circumferential surface of the plug. A metal flow in a portion which appears in a surface layer of the circumferential surface of the plug including a surface of the annular groove portion continuously extends to reach the second end surface from the first end surface along the circumferential surface without discontinuity in the circumferential surface.

Forging dies are formed from a plurality of layers stacked together to form an assembly, or laminate. Each respective layer may be cut to form a portion of a die cavity, and the layers may be stacked together such that the cut portions are aligned to form the die cavity. The layers are fastened together to form a first die half and/or a second die half of disclosed forging dies. Each layer may be selectively removable from the die half for maintenance and/or replacement. Disclosed forging dies may be formed of lower grade materials as compared to conventional forging dies, and the number and thickness of layers may be varied to accommodate the specific part geometry of the part being forged. Related methods of making said forging dies and using said forging dies to make parts are also disclosed.

A radial forge is provided with variable radial displacement. The forge includes upper and lower frames having upper and lower double acting hydraulically driven rams. The forge also includes a horizontal master gear mounted on a circular thrust bearing to provide rotational freedom. One or more radial hydraulically drive rams are mounted to the master gear. Accordingly, the master gear serves as a gantry for positioning the radial rams. A billet may be centrally located between the inwardly directed radial rams and may be supported by the lower ram. The upper ram is aligned with the lower ram so that actuating the upper ram and/or lower ram compresses the billet between them and forces the billet to flow into and fill radial dies removably affixed to the radial rams.

A method for manufacturing a forged component includes: performing hot forging on a material; heating the hot forged material to a first set temperature; and performing warm coining to correctly shape the heated material. The material may be heated to a second set temperature before hot forging. The material heated to the second set temperature may be hot forged. The second set temperature may be higher than the first set temperature. The hot forged material may be subjected to controlled cooling to a third set temperature at a predetermined cooling rate. The controlled cooled material may be heated to the first set temperature. The third set temperature may be lower than or equal to the first set temperature.

The present invention discloses a cold additive and hot forging combined forming method of amorphous alloy parts. The present invention belongs to the field of cold additive manufacturing technology and thermoplastic forming of amorphous alloy, and more particularly relates to a cold additive and hot forging combined forming method of amorphous alloy parts, the method comprising: (1) making amorphous alloy powder into a pre-forging blank by the micro-jetting and bonding 3D printing technology; and (2) placing the pre-forging blank in the step (1) in a closed forging die to perform hot closed-die forging so as to obtain an amorphous alloy part, wherein the contour size and shape of the pre-forging blank are designed according to the contour size and shape of the inner cavity of the closed forging die; and an exhaust hole is provided in the closed forging die such that gas generated by gasification or decomposition of the binder at a hot die forging temperature is discharged through the exhaust hole in the closed forging die. In the present invention, a bulk amorphous alloy part with a large size and a complex shape can be prepared by the cold additive and hot forging combined forming method.

A method of manufacturing a handcuff includes bending a first bar of alloy into a curve roughly matching a shape of a desired cheek plate half, heating the first bar to a forging temperature, die forging the first bar into a first cheek frame forging having a first lockset cavity portion, and trimming the first forging to a form a first forged cheek from half having a first cheek arm. This is repeated with a second bar to obtain a second forged cheek frame half having a second cheek arm. The first cheek frame half is joined directly to the second cheek frame half, the first lockset cavity portion and the second lockset cavity portion combining to form a lockset cavity. A bow is pivotally attached between the first and second cheek arms and a lockset is installed in the lockset cavity.

Forging dies are formed from a plurality of layers stacked together to form an assembly, or laminate. Each respective layer may be cut to form a portion of a die cavity, and the layers may be stacked together such that the cut portions are aligned to form the die cavity. The layers are fastened together to form a first die half and/or a second die half of disclosed forging dies. Each layer may be selectively removable from the die half for maintenance and/or replacement. Disclosed forging dies may be formed of lower grade materials as compared to conventional forging dies, and the number and thickness of layers may be varied to accommodate the specific part geometry of the part being forged. Related methods of making said forging dies and using said forging dies to make parts are also disclosed.

Provided are a Ni-based alloy for hot die having a high high-temperature compressive strength and a good oxidation resistance and being capable of suppressing the deterioration in the working environment and the shape deterioration, a hot forging die using the Ni-based alloy for hot die, and a method for manufacturing a forged product using the hot forging die. The present invention provides a hot forging die comprising a Ni-based alloy for hot die comprising, in mass %, W: 7.0 to 15.0%, Mo: 2.5 to 11.0%, Al: 5.0 to 7.5%, Cr: 0.5 to 7.5%, and the balance of Ni with inevitable impurities, wherein at least 80% of a surface area of the Ni-based alloy for hot die is covered with an aluminum oxide layer. In addition to the composition, the Ni-based alloy for hot die may further comprise 7.0% or less of Ta and may further comprise one or two or more elements selected from Zr: 0.5% or less, Hf: 0.5% or less, rare-earth elements: 0.2% or less, Y: 0.2% or less, and Mg: 0.03% or less.

A method of producing a forged product is described, in which a forging component is hot-forged using a lower die and an upper die. The method includes a first process in which at least a part of an die face of the lower die is covered with a first glass lubricant; a second process in which the lower die is heated; a third process in which at least a part of the forging component is covered with a second glass lubricant; a fourth process in which the forging component is heated to a temperature that is higher than a heating temperature of the lower die in the second process; and a fifth process in which the forging component is placed on the die face of the lower die and hot forging is performed using the lower die and the upper die.

A forged crankshaft manufacturing apparatus processes a forged blank with no flash. The forged blank includes at least one rough crank arm having an excess portion protruding from an outer periphery of a side portion thereof. The manufacturing apparatus includes a first die and a second die paired with each other, a retaining device, and a moving device. The first die and the second die bend or crash the excess portion. The retaining device retains at least one of the rough journals or at least one of the rough pins such that a rough pin decentering direction is perpendicular to a reducing direction in which the first die and the second die apply force for reduction. The moving device supports the retaining device such that the retaining device is movable in the reducing direction.