Solid metal protrusions are formed by a method including: clamping and fixing the metal workpiece with a support die and a pressure die; pressing each cross section of an outer peripheral end parts of the metal workpiece fixed with the support die and the pressure die at a temperature lower than a softening point of a metal used as the metal workpiece from a direction perpendicular or oblique to an upright direction of the protrusions to be formed on one surface of the metal workpiece by press molding using a pressing die or a pressing jig; undergoing plastic flows of metal into through-holes formed as recessed parts that serve as female molds for forming the protrusions in at least one of the support die and the pressure die; and forming solid protrusions on the surface of the metal workpiece.

This torsion beam manufacturing method is a method for manufacturing a torsion beam which is provided with a uniformly shaped closed cross-sectional portion in which a cross section orthogonal to a longitudinal direction is a closed cross section having a substantial V-shape or a substantial U-shape with a pair of ear portions, and a shape changing portion which leads to the uniformly shaped closed cross-sectional portion and in which a shape of the closed cross section changes progressively away from the uniformly shaped closed cross-sectional portion, the torsion beam manufacturing method comprising: thickening to form a pair of thickened portions in at least the shape changing portion by pressurizing each of the pair of ear portions from outside against swelling of the pair of ear portions in a slate where both outer surfaces of each of the pair of ear portions are supported.

This torsion beam manufacturing method is a method for manufacturing a torsion beam which is provided with a uniformly shaped closed cross-sectional portion in which a cross section orthogonal to a longitudinal direction is a closed cross section having a substantial V-shape or a substantial U-shape with a pair of ear portions, and a shape changing portion which leads to the uniformly shaped closed cross-sectional portion and in which a shape of the closed cross section changes progressively away from the uniformly shaped closed cross-sectional portion, the torsion beam manufacturing method comprising: thickening to form a pair of thickened portions in at least the shape changing portion by pressurizing each of the pair of ear portions from outside against swelling of the pair of ear portions in a slate where both outer surfaces of each of the pair of ear portions are supported.

A nut integrated with a bracket and a method of manufacturing the same is provided. The method includes a pre-drawing operation that forms a reference aperture and a processing cross section in the plate material supplied between the punch and the die, forming a beading portion and piercing a center of the beading portion. A forging operation forms a pipe portion having a tube shape and processes an exterior circumferential surface of the pipe portion. A precision forging process adjusts dimensions of the pipe portion formed in the tube shape, forms a protruding end that extends on a tip surface of the pipe portion and compresses the pipe portion to remove residual burrs on a surface. A post-processing operation cuts the processing cross section to a final product shape, and forms a threaded tap on an interior circumferential surface of the pipe portion.

A nut integrated with a bracket and a method of manufacturing the same is provided. The method includes a pre-drawing operation that forms a reference aperture and a processing cross section in the plate material supplied between the punch and the die, forming a beading portion and piercing a center of the beading portion. A forging operation forms a pipe portion having a tube shape and processes an exterior circumferential surface of the pipe portion. A precision forging process adjusts dimensions of the pipe portion formed in the tube shape, forms a protruding end that extends on a tip surface of the pipe portion and compresses the pipe portion to remove residual burrs on a surface. A post-processing operation cuts the processing cross section to a final product shape, and forms a threaded tap on an interior circumferential surface of the pipe portion.

A method of manufacturing a tooth-shaped component including a process of draw-forming a workpiece so as to obtain a cylindrical container, which has a bottom surface portion and a side surface portion; a diameter-reducing process of reducing the diameter of a particular part in which a tooth tip portion is to be formed in the side surface portion of the cylindrical container, so as to increase the thickness of a corner portion such that an external shape of the corner portion between the bottom surface portion and the side surface portion satisfies the following conditional expression (R+H)2t; and a tooth shape-forming process of forming the tooth tip portion in the particular part of the cylindrical container reduced in diameter in the diameter-reducing process, so as to obtain a tooth-shaped component which has the bottom surface portion, the side surface portion, and the tooth tip portion.

[Object] To enable flexible molding of a punch-nose in press working for obtaining a molded product including a U-shaped portion in a cross-section. [Solution] Provided is a press-working apparatus configured to provide a molded product by performing press working on a work, the molded product including, in a cross-section, a U-shaped portion including a bottom, a wall, and a punch-nose between the bottom and the wall, the press-working apparatus including: a die in which a recessed portion to receive the U-shaped portion is formed; a first punch that sandwiches a central area of the bottom with a bottom surface of the recessed portion; and a second punch that is pushed into the recessed portion later than the first punch, to restrain the wall between the second punch and a side surface of the recessed portion, and sandwich the work with the bottom surface to mold a peripheral area of the bottom and the punch-nose. A sandwiching width of the first punch that sandwiches the central area of the bottom and a setback amount of the second punch from the first punch in a push-in direction are set on the basis of a target sheet thickness of the punch-nose.

[Object] To enable flexible molding of a punch-nose in press working for obtaining a molded product including a U-shaped portion in a cross-section. [Solution] Provided is a press-working apparatus configured to provide a molded product by performing press working on a work, the molded product including, in a cross-section, a U-shaped portion including a bottom, a wall, and a punch-nose between the bottom and the wall, the press-working apparatus including: a die in which a recessed portion to receive the U-shaped portion is formed; a first punch that sandwiches a central area of the bottom with a bottom surface of the recessed portion; and a second punch that is pushed into the recessed portion later than the first punch, to restrain the wall between the second punch and a side surface of the recessed portion, and sandwich the work with the bottom surface to mold a peripheral area of the bottom and the punch-nose. A sandwiching width of the first punch that sandwiches the central area of the bottom and a setback amount of the second punch from the first punch in a push-in direction are set on the basis of a target sheet thickness of the punch-nose.

The present invention discloses a extrusion forming method and a forming apparatus for manufacturing a self-clinching rivet, wherein the forming method comprises: upset-extruding a first end of a wire blank to shape it into a material pushing portion and a shank portion billet, upset-extruding the shank portion billet to shape it into a shank portion and a groove portion, and upset-extruding a second end of the wire blank to create a slot portion and a slot shaft portion. The invention for manufacturing the self-clinching rivet by one-time extrusion forming does not generate waste during processing, which greatly improves a utilization rate of raw materials compared with the traditional machining method. Meanwhile, a formed piece manufactured by the present invention has complete metal streamlines, which can greatly improve its strength compared with the one manufactured by machining and avoid a risk of hydrogen embrittlement in a subsequent surface treatment.

The provided are a high-performance titanium connecting sealing ring for deep-sea oil drilling and production device and a processing method. The sealing ring comprises a ring-shaped ring body, wherein the center hole of the ring body is an inner circumferential surface; a ring-shaped convex plate, a platform, an inclined end surface and a flat end surface are arranged in sequence in the circumferential direction of the outer circumferential surface of the ring body; and threads are processed in the inner circumferential surface. The processing method for the titanium connecting sealing ring mainly comprises the steps of preparation of titanium sponge, vacuum melting of a titanium ingot, forging and pressing, heating forging, heat treatment and machining.