A method of manufacturing a light rotor shaft for eco-friendly vehicles is provided which includes cutting a pipe material in a specified length to provide a pipe blank and forming the pipe blank to provide a first form having the first segment on a first side. The method further includes, forming a second form having the second segment by inserting and rotating a first side of a mandrel into the first side of the first form and concurrently hammer-forging the second side of the first form to form the second segment. The rotor shaft includes a third segment formed by inserting and rotating the second side of the mandrel into the first side of the second form to form the third segment.

A tool for a progressive forming machine comprising an assembly having a workpiece shaping cavity symmetrical about an axis and including an end wall transverse to the axis, a conical bore open to the end wall and centered on the axis, the sides of the conical bore being described by a relatively small angle relative to the axis, and an ejector pin for forcing workpieces form the cavity, the ejector pin having an end face and a conical body portion rearward of the end face, the conical body portion having an external surface matching a surface of the conical bore.

An iron-type golf club head with a cavity formed via a multi-stage forging process. The forged iron-type golf club head is formed from a single billet of material. An intermediate step of the multi-stage forging process creates a cavity in the iron-type golf club head which can receive an insert. The resultant iron-type golf club head has a substantially lower center of gravity and higher moment of inertia when compared to a traditionally forged iron-type golf club head lacking a cavity. Additionally, the resultant iron-type golf club head has a more solid feel than a traditionally cast iron-type golf club head as a result of the tighter grain structure the forging process yields.

Press tool holder (10), comprising a press tool attachment (11) extending in the longitudinal direction (L) and a primary tool adjustment (20), wherein the press tool attachment (11) serves to hold a press tool (100), wherein the primary tool adjustment (20) has an X-direction adjustment (22) and Y-direction adjustment (24), wherein the X-direction adjustment (22) enables a change in position of the press tool (100) in the X-direction (X), wherein the Y-direction adjustment (24) enables a change in position of the press tool (100) in the Y-direction (Y), wherein the X-direction adjustment (22) is independent of the Y-direction adjustment (24), wherein the X-direction (X), the longitudinal direction (L) and the Y-direction (Y) are each perpendicular to one another.

A method for automatic pass schedule calculation during forging, in particular radial forging, of stepped shafts made of metal workpieces, in particular steel, in a forging machine, preferably a radial forging machine with at least four forging tools arranged around the circumference of the workpiece, which are set up and adapted for simultaneous forging the workpiece and/or the stepped shaft, includes: entering starting parameters for the forging process, preferably radial forging process, into a pass schedule calculation program; specifying target parameters for the forging process, preferably radial forging process; and calculating, by the pass schedule calculation program, based on these start and target parameters, a pass plan or calculated a forge sequence. A control and/or regulation unit and a forging machine for carrying out the method are disclosed.