Patent classifications
B21J13/10
Method of Incrementally Reducing and Stretch Straightening Shaped Metal Components
A drawing unit with a segment reciprocating die for drawing metal segments comprises a tensioning device arranged to advance a shaped specimen through an array of dies that create a shaped orifice with the spacing formed between the dies. These dies segments act under the influence of a powered unit to move in a reciprocating motion that causes the spacings between segments to increase and decrease synchronously thereby shaping the metal segments.
Workpiece conveyance device
A workpiece conveyance device is used for a pressing device. The workpiece conveyance device includes a support member supporting a holding component usable to detachable hold a workpiece, a lever unit including a first lever portion and a second lever portion, a lever unit support body supporting the lever unit, a first lever support portion provided to the lever unit support body, and a second lever support portion provided to the lever unit support body. The second lever portion is provided between the first lever portion and the support member. The second lever portion is rotatably linked to the first lever portion. The lever unit pivotably supports the support member. The first lever support portion pivotably supports the first lever portion. The second lever support portion slidably and pivotably supports the second lever portion.
Workpiece conveyance device
A workpiece conveyance device is used for a pressing device. The workpiece conveyance device includes a support member supporting a holding component usable to detachable hold a workpiece, a lever unit including a first lever portion and a second lever portion, a lever unit support body supporting the lever unit, a first lever support portion provided to the lever unit support body, and a second lever support portion provided to the lever unit support body. The second lever portion is provided between the first lever portion and the support member. The second lever portion is rotatably linked to the first lever portion. The lever unit pivotably supports the support member. The first lever support portion pivotably supports the first lever portion. The second lever support portion slidably and pivotably supports the second lever portion.
Forging and Pressing Production System and Management Method Therefor
The present invention provides a forging and pressing production management method, comprising the steps of: A. acquiring at least one characteristic of a fed material; B. correspondingly selecting, according to the characteristic of the material, at least one of the temperature, the pressure or a mold from among operating factors of the forging and pressing process; C. transporting the material according to the selection result; and D. processing the material until a finished product is produced.
The present invention enables at least one material to be formed by hot melt and forging and pressing by itself without human operation, thereby completing the mass production of the material. Operating factors such as the pressure, temperature and mold required for formation are taken into account, and the identification requirements for the material are reduced, thereby realizing large-scale production.
Forging and Pressing Production System and Management Method Therefor
The present invention provides a forging and pressing production management method, comprising the steps of: A. acquiring at least one characteristic of a fed material; B. correspondingly selecting, according to the characteristic of the material, at least one of the temperature, the pressure or a mold from among operating factors of the forging and pressing process; C. transporting the material according to the selection result; and D. processing the material until a finished product is produced.
The present invention enables at least one material to be formed by hot melt and forging and pressing by itself without human operation, thereby completing the mass production of the material. Operating factors such as the pressure, temperature and mold required for formation are taken into account, and the identification requirements for the material are reduced, thereby realizing large-scale production.
METHOD FOR PRODUCING HOT FORGED MATERIAL
Provided is a method for producing a hot forged material capable of preventing the generation of double-barreling shaped forging defects. A method for producing a hot forged material, wherein both an upper die and a lower die are made of Ni-based super heat-resistant alloy, and a material for hot forging is pressed by the lower die and the upper die in the air to form the hot forged material, the method comprising: a raw material heating step of heating the material for hot forging in a furnace to a heating temperature within a range of 1000 to 1150 C.; a jig heating step of heating a holding jig for holding the material for hot forging within a temperature range of 50 C. lower than and 100 C. higher than the heating temperature of the material for hot forging; a die heating step of heating the upper die and the lower die to a heating temperature within a range of 950 to 1100 C.; and a transferring step of transferring the material for hot forging onto the lower die by using the holding jig attached to a manipulator after the completion of the raw material heating step, the jig heating step, and the die heating step.
METHOD FOR PRODUCING HOT FORGED MATERIAL
Provided is a method for producing a hot forged material capable of preventing the generation of double-barreling shaped forging defects. A method for producing a hot forged material, wherein both an upper die and a lower die are made of Ni-based super heat-resistant alloy, and a material for hot forging is pressed by the lower die and the upper die in the air to form the hot forged material, the method comprising: a raw material heating step of heating the material for hot forging in a furnace to a heating temperature within a range of 1000 to 1150 C.; a jig heating step of heating a holding jig for holding the material for hot forging within a temperature range of 50 C. lower than and 100 C. higher than the heating temperature of the material for hot forging; a die heating step of heating the upper die and the lower die to a heating temperature within a range of 950 to 1100 C.; and a transferring step of transferring the material for hot forging onto the lower die by using the holding jig attached to a manipulator after the completion of the raw material heating step, the jig heating step, and the die heating step.
Method of producing press-formed product
A method of producing a press-formed product includes a steel plate heating step, a hot forging step and a hot stamping step. In the steel plate heating step, a steel plate is heated to 950 C. or more. In the hot forging step, the heated steel plate is forged to form a varying-thickness steel plate. In the hot stamping step, the heated varying-thickness steel plate is subjected to press-working by a press tooling to form a press-formed product, and the press-formed product that is formed is cooled inside the press tooling. Thus, a press-formed product that has high strength and for which a reduction in weight is possible can be produced.
Method of producing press-formed product
A method of producing a press-formed product includes a steel plate heating step, a hot forging step and a hot stamping step. In the steel plate heating step, a steel plate is heated to 950 C. or more. In the hot forging step, the heated steel plate is forged to form a varying-thickness steel plate. In the hot stamping step, the heated varying-thickness steel plate is subjected to press-working by a press tooling to form a press-formed product, and the press-formed product that is formed is cooled inside the press tooling. Thus, a press-formed product that has high strength and for which a reduction in weight is possible can be produced.
Holding mechanism
The present invention provides a holding mechanism capable of well preventing misalignment of a workpiece even if the outer diameter of the workpiece is changed when the workpiece is supported at three points by a flat face and a V-shaped groove. Additionally, the present invention provides a holding mechanism of a transfer device capable of stably detecting a chucking error of holding claws for a workpiece.