A process monitoring method for a joining operation of a joining element at a speed of at least 5 m/s, in particular placing a bolt at least 10 m/s into at least one component with the aid of a placing device which has the following features: A plunger for placing the joining element, a buffer which limits a maximum deflection of the plunger in the joining direction, and a distance measurement with which the deflection of the plunger can be detected, wherein the process monitoring comprises the following steps: Detecting the travel of the plunger during the joining operation as a function of time in the form of a distance-time curve, detecting a placement of the plunger on the buffer, evaluating the distance-time curve such that, in the presence of at least one maximum followed by at least one minimum in the distance-time curve and without the plunger contacting the buffer, a joint connection is judged to be OK.

A self-piercing riveting (SPR) die includes a die body including an outer surface, a lower surface that is parallel to and offset from the outer surface, and a side surface that circumscribes the lower surface. A distance between the lower surface and the outer surface is less than or equal to approximately 1.2 mm. An angle between the side surface and the lower surface is within a range between approximately 45 and 90 degrees. An inner diameter of the outer surface is within a range between approximately 9 and 13 mm.

A fastener delivery apparatus includes a nose assembly to releasably hold a fastener. The nose assembly includes a plurality of balls or rollers and associated biasing members to provide a biasing force which biases the balls or rollers such that they engage with the fastener. Each biasing member exerts force in a first direction and an associated ball or roller moves in a second direction which is different from the first direction. A force transfer surface is provided between the ball or roller and the biasing member, the force transfer surface acting to convert at least a component of the force exerted by the biasing member in the first direction into force exerted on the balls or rollers in the second direction.

A transfer station for temporarily storing at least one interchangeable die. The die can be removed by a joining tool to carry out a joining operation and can be returned back into the transfer station after the joining operation. The transfer station including a carriage that is movable between a first position, wherein a first die receptacle is in a standby position, and a second position, wherein a second die receptacle is in the standby position. In the standby position the chosen die receptacle is accessible by the joining tool when in its transfer position.

Apparatus (20, 22) and a method for mechanically joining a steel sheet portion (28 or 32) of advanced high strength steel to a metallic sheet portion (30 or 34) is performed to a light-safe extent by a detector assembly (106) during the mechanical joining that may be clinching, clinch riveting, full-punch riveting or self-piercing riveting.

A process for joining fiber composite materials using self-piercing rivets. The process includes contacting first and second panels. The second panel is a fiber composite material. The process further includes elevating a temperature of only a fastening portion of the second panel. The process also includes placing the first and second panels on a die and joining the first and second panels with one or more rivets while the fastening portion is at an elevated temperature.

An interchangeable die comprises a die head, on which a die feature is formed, and a die shank extending in an axial direction from the die head. The die shank includes a first axial shank section, which is adjacent to the die head, and a second axial shank section, which is arranged on the opposite axial side of the first axial shank section from the die head. The first axial shank section has a first diameter and the second axial shank section has a second diameter smaller than the first diameter. The die shank is introducible into a shank receptacle of a die receiving section of a joining tool. A fastening contour for fastening the interchangeable die to the joining tool is formed on the interchangeable die. The fastening contour is configured such that a plug-and-turn connection is establishable between the interchangeable die and the joining tool.

A die for use with a cold-formed joint tool such as a clinching tool or clinch punch or self-piercing rivet punch. A split die made of a plurality of partial cup-shaped segments is disposed within a collar that defines a recess. The recess includes a forming area in which the cold-formed joint is formed and a relieved area in which the partial cup-shaped segments are shifted radially outwardly after forming to permit removal of the cold-formed joint tool from the cold-formed joint.

Methods and apparatuses for continuous fastener feeding for sequentially delivering single fasteners to a fastener installation device are disclosed. In one embodiment the apparatus includes a first fastener reel for supporting a first fastener tape securing a plurality of fasteners and a second fastener reel for supporting a second fastener tape for securing a plurality of fasteners. A fastener tape joining device positioned downstream of the first and second fastener reels receives the respective first and the second fastener tapes and selectively engage the first and second fastener tapes when one of the fastener tapes becomes depleted of fasteners.

The invention relates to a method of attaching a functional element to a sheet metal part. The functional element has a head part having a ring-shaped support surface and a tubular rivet section that is designed as self-piercing and that extends at the side of the support surface of the head part and away from said head part.