A method for joining dissimilar materials is provided. The method includes a solid-state joining process in which a rivet is plunged into a predrilled hole in a top workpiece. When the rivet contacts the bottom workpiece, ultrasonic vibration by oscillatory motion of a sonotrode, such as horizontal, vertical, or rotational motion, creates frictional heat at the interface between the rivet and the lower workpiece. With the aid of frictional heat and axial compression, metallurgical bonding is achieved at the interface between the rivet and the bottom sheet, while being below the melting temperature of the bottom workpiece. The sonotrode is retracted while the rivet remains.

A method of inserting a rivet into a workpiece comprises moving the rivet and workpiece relative to one another, along a longitudinal axis of the rivet, so as to drive the rivet into the workpiece. The rivet is rotated about its longitudinal axis, relative to the workpiece, for at least part of the time during which it is in contact with the workpiece. The speed of said rotation, or the speed of movement along the longitudinal axis of the rivet, is altered at least once before driving of the rivet into the workpiece is complete. One axial end of the rivet has a tip for piercing the workpiece, and the rivet has a substantially cylindrical shank extending longitudinally from the tip. The shank has one or more surface irregularities.

A powder-enhanced friction stir rivet welding device includes a friction stir rivet welding spindle, a C-shaped frame and a tooling platform. The friction stir rivet welding spindle includes a rotating mechanism, a feed mechanism, a vibration-rotation mixing mechanism and a powder feeding mechanism. The friction stir rivet welding spindle is configured to realize rotation and feed movements of a rivet and feeding and mixing of a powder. The C-shaped frame is configured to fix the friction stir rivet welding spindle and the tooling platform. The tooling platform includes a force sensor, a sensor indenter, a tooling mould and a tooling platen. The tooling platform is configured to clamp a workpiece to be riveted and welded, and measure a rivet welding force of the friction stir rivet welding spindle in real time.

Rivet dispenser reloading systems and methods of use thereof are provided. A non-limiting embodiment of a rivet dispenser reloading system comprises a receiving member defining a channel therein, and a first gate. The rivet receiving member comprises a first port and a second port that communicate with the channel. The first port is configured to receive rivets. The second port is configured to selectively engage with a rivet dispenser and introduce rivets to the rivet dispenser. The channel extends between the first port and the second port and is configured to transport rivets from the first port to the second port in a series arrangement and in a preselected orientation. The first gate is in communication with the second port and is selectively positionable between a first configuration inhibiting movement of rivets through the second port, and a second configuration enabling movement of rivets through the second port.

A fastener assembly for use with one or more workpieces. The fastener assembly can be a single-sided (i.e., blind) fastener assembly in which the fastener assembly is inaccessible from one side of the workpiece(s). In this regard, the workpiece(s) can make-up an enclosed component, for example. The fastener assembly can have a fastening end, such as a threaded stud, for securement with a distinct component that is otherwise detached from the fastener assembly. The workpiece(s) can be composed of a carbon fiber composite material, an aluminum material, or another type of material.

Disclosed is a cartridge-type rivet feeding mechanism of a flow drill screwing device including a rivet box, a magazine for storing rivets from the rivet box, a rivet pulling mechanism including a rivet pulling block, a rivet pulling block guide housing and a linear driving unit connected with the rivet pulling block, a blowing mechanism including a curved connecting tube and a third air inlet, the rivet pulling block is defined with a T-shaped through hole capable of accommodating a rivet and configured for transferring the rivet from the first connecting tube to the second connecting tube. The first air inlet and the second air inlet are both configured for introducing compressed air to push the rivet to move towards the riveter head.

The present disclosure relates to a structure for electrically-connecting an external conductor. The structure comprises a wiring-substrate comprising a stack based arrangement of a plurality of layers, wherein said layers are defined as electrically conducting layers and insulating layer. A rivet is supported from the wiring substrate and comprises an embedded portion within the wiring substrate. The embedded portion comprises: an upper section extending through the stack of the plurality of layers, and, a bottom section extending laterally with reference to the upper section. A portion protruding from wiring substrate is provided for receiving an external-conductor and for thereby electrically connecting with the wiring substrate.

Methods and devices for controlling a mechanical joining or forming process, in particular friction drilling in thin-walled materials, apply several reverse pulses acting on a process parameter to bring the course of an actual curve of the parameter more into line with the course of a predetermined nominal curve of the process parameter. The number and length of the reverse pulses and the length of the intervals between the pulses are determined as a function of at least one immediately detectable variable associated with the process parameter.

A collet assembly including an actuator and a collet connected to the actuator. The collet assembly is adapted to be installed on a welding electrode holder having an electrode. The collet is moveable by the actuator from an advanced position, in which the collet is adapted to grip a fastener such as a welding rivet, and a retracted position, in which at least a portion of the collet is retracted into the actuator to enable the electrode to engage the fastener for welding to a work piece, and the collet is adapted to release the fastener.

The invention relates to a connecting element (10) having a hollow-cylindrical shaft (12) and a drive (16), via which the shaft (12) can be driven in a direction of rotation, wherein the hollow-cylindrical shaft (12) has at least one free end, wherein the drive (16) is arranged opposite the free end, wherein a hollow space is formed by the hollow-cylindrical shaft (12). The invention is characterized in that driver structures (22) acting in the circumferential direction of the hollow-cylindrical shaft (12) are arranged in the hollow space, which, projected on the lateral surface, are arranged to extend in the setting direction on the lateral surface, rectilinearly parallel to the element mid-axis (M) or with an angular deviation of at most 20° with respect to the element mid-axis (M), and/or are arranged at the end on the drive side.