B21K1/12

Remanufactured pinion shaft and method of making

A remanufactured pinion shaft includes a salvage member secured to a replacement member. The salvage member may be formed from a damaged pinion shaft and includes first gear teeth proximate a first axial end and a first alignment member proximate a second axial end. The replacement member includes second gear teeth proximate a first axial end and a second alignment member proximate a second axial end. The first alignment member and the second alignment member cooperate to transmit rotational motion between the first salvage member and the replacement member and/or align the salvage member relative to the replacement member.

Shaft for steering device, method of manufacturing shaft for steering device, and electric power steering device
11242085 · 2022-02-08 · ·

To provide a method of manufacturing a shaft for a steering device, the shaft including a spline shaft part to be coupled with an input shaft, a stopper part to be coupled with an output shaft, and an intermediate shaft part that couples the spline shaft part with the stopper part. The method includes: a step of forming a hole part recessed in an axial direction from one end of a pillar-shaped material by forging; and a step of pressing the material in which the hole part has been formed into a die to perform drawing in a radial direction on a portion of the material at which the stopper part is formed and prolonging a length along the axial direction of the hole part at the same time by forging.

Process for producing a threaded spindle having a large bearing seat
09815153 · 2017-11-14 · ·

A process for producing a bearing seat or a drive journal having a large diameter on a rolled threaded spindle is disclosed. The blank of the threaded spindle is hot-upset in the longitudinal direction, such that it bulges radially with respect to the longitudinal direction, a first longitudinal region having an enlarged diameter being provided.

Process for producing a threaded spindle having a large bearing seat
09815153 · 2017-11-14 · ·

A process for producing a bearing seat or a drive journal having a large diameter on a rolled threaded spindle is disclosed. The blank of the threaded spindle is hot-upset in the longitudinal direction, such that it bulges radially with respect to the longitudinal direction, a first longitudinal region having an enlarged diameter being provided.

HOLLOW SHAFT MEMBER AND ROLLING DEVICE
20220178401 · 2022-06-09 · ·

This hollow shaft member 10 includes paired diameter-reduced sections 11 respectively formed at both shaft ends of a hollow shaft-like tubular material by performing swaging processing on both the shaft ends, and an intermediate section 12 located between the paired diameter-reduced sections, and having an outer diameter larger than an outer diameter of the paired diameter-reduced sections. Shapes of connection boundaries between the intermediate section 12 and the diameter-reduced sections 11 are formed as perpendicular step-shaped sections 13 stepped substantially perpendicular to an axial direction, and the perpendicular step-shaped sections 13 are formed by the swaging processing. With such a configuration, a hollow shaft member for a rolling device in which a weight reduction has been achieved can be provided.

NOVEL HOLLOW SHAFT MANUFACTURING METHOD
20210346941 · 2021-11-11 ·

A novel hollow shaft manufacturing method includes the steps of hollow cold-rolling of seamless steel pipe, cutting, annealing and surface treatment, forming by forging, precision machining, and heat treatment. The present invention uses a new process instead of the traditional process. The forging process using high-strength cold-rolled seamless steel pipes has fewer steps than using bar stock: saving three forging passes, one annealing pass and one surface treatment pass, hence saving about ½ in time and cost, shortening the cycle, reducing costs, reducing energy consumption and reducing the three wastes, increasing the stock utilization rate to about 68%, and reducing the inter-process cost calculated by weight. For the same products, using this process can shorten the production cycle.

Method for producing a polygonal shaft

A method for producing a shaft, which is at least partially not circular in cross-section, from a substantially cylindrical blank by means of radial forging, wherein the blank is not rotated in a final radial forging process.

Method for producing a polygonal shaft

A method for producing a shaft, which is at least partially not circular in cross-section, from a substantially cylindrical blank by means of radial forging, wherein the blank is not rotated in a final radial forging process.

ANCHOR FOR REINFORCING BAR MADE OF FIBER-REINFORCED PLASTIC AND MANUFACTURING METHOD THEREFOR
20230311198 · 2023-10-05 ·

Anchor pieces (1A, 1B) made of elongated metal plates (11) detachably contact each other to form an anchor (H) for a reinforcing bar (Rb) made of fiber-reinforced plastic to be used in prestressed concrete. Elongated holes (12) respectively extend in a width direction of each of anchor pieces at regular intervals in a longitudinal direction thereof. At least one locking half portion (13) is formed in each anchor piece by deforming an area (Y) between adjacent elongated holes and has a convex semicircular shape or quarter sphere shell shape. At least one annular locking portion (14) is formed by the at least one locking half portion of the two anchor pieces when the two anchor pieces are in contact with each other. The annular locking portion has a circular inner space in transverse cross-section and is configured to engage the reinforcing bar (Rb) when disposed therein.

ANCHOR FOR REINFORCING BAR MADE OF FIBER-REINFORCED PLASTIC AND MANUFACTURING METHOD THEREFOR
20230311198 · 2023-10-05 ·

Anchor pieces (1A, 1B) made of elongated metal plates (11) detachably contact each other to form an anchor (H) for a reinforcing bar (Rb) made of fiber-reinforced plastic to be used in prestressed concrete. Elongated holes (12) respectively extend in a width direction of each of anchor pieces at regular intervals in a longitudinal direction thereof. At least one locking half portion (13) is formed in each anchor piece by deforming an area (Y) between adjacent elongated holes and has a convex semicircular shape or quarter sphere shell shape. At least one annular locking portion (14) is formed by the at least one locking half portion of the two anchor pieces when the two anchor pieces are in contact with each other. The annular locking portion has a circular inner space in transverse cross-section and is configured to engage the reinforcing bar (Rb) when disposed therein.