The present invention discloses a extrusion forming method and a forming apparatus for manufacturing a self-clinching rivet, wherein the forming method comprises: upset-extruding a first end of a wire blank to shape it into a material pushing portion and a shank portion billet, upset-extruding the shank portion billet to shape it into a shank portion and a groove portion, and upset-extruding a second end of the wire blank to create a slot portion and a slot shaft portion. The invention for manufacturing the self-clinching rivet by one-time extrusion forming does not generate waste during processing, which greatly improves a utilization rate of raw materials compared with the traditional machining method. Meanwhile, a formed piece manufactured by the present invention has complete metal streamlines, which can greatly improve its strength compared with the one manufactured by machining and avoid a risk of hydrogen embrittlement in a subsequent surface treatment.

The present invention discloses a extrusion forming method and a forming apparatus for manufacturing a self-clinching rivet, wherein the forming method comprises: upset-extruding a first end of a wire blank to shape it into a material pushing portion and a shank portion billet, upset-extruding the shank portion billet to shape it into a shank portion and a groove portion, and upset-extruding a second end of the wire blank to create a slot portion and a slot shaft portion. The invention for manufacturing the self-clinching rivet by one-time extrusion forming does not generate waste during processing, which greatly improves a utilization rate of raw materials compared with the traditional machining method. Meanwhile, a formed piece manufactured by the present invention has complete metal streamlines, which can greatly improve its strength compared with the one manufactured by machining and avoid a risk of hydrogen embrittlement in a subsequent surface treatment.

A method of manufacturing self-pierce rivets from a length of wire comprises separating the length of wire to form a plurality of slugs, each slug defining a head end and a tail end. The method further comprises forging a plurality of rivets from the slugs, each rivet having a head formed from the head end of a slug and a tip formed from the tail end of that slug, the head and the tip of the rivet being separated by a shank which defines a longitudinal axis, the rivet having a bore which runs substantially longitudinally through the tip and at least part way along the shank. For each of the plurality of rivets, the method comprises performing a machining operation on the tip the rivet or on the tail end of the slug from which the rivet was forged.

A method of manufacturing self-pierce rivets from a length of wire comprises separating the length of wire to form a plurality of slugs, each slug defining a head end and a tail end. The method further comprises forging a plurality of rivets from the slugs, each rivet having a head formed from the head end of a slug and a tip formed from the tail end of that slug, the head and the tip of the rivet being separated by a shank which defines a longitudinal axis, the rivet having a bore which runs substantially longitudinally through the tip and at least part way along the shank. For each of the plurality of rivets, the method comprises performing a machining operation on the tip the rivet or on the tail end of the slug from which the rivet was forged.

A wire mesh rivet (13) is provided which is used to produce a wire mesh isolator (11) in a bore (9) of a substrate such as a heat shield (7) for a vehicle exhaust system. The rivet (13) comprises a unitary wire mesh structure (19) which has a collar (15) and a shank (17). The collar (15) has a higher density than the shank (17), e.g., the collar (15) has the density of the finished isolator (11). The rivet (13) is formed into the finished isolator (11) by compressing the shank (17) to form a second collar, while restraining the original collar (15) from substantially changing its shape. The rivet (13) can include a metal insert (23) which prevents the wire mesh of the finished isolator (11) from experiencing high levels of compression when the substrate is fastened to its supporting structure. The rivets (13) can be carried by a dispensing strip (31) and can be formed into the finished isolator (11) using forming equipment (39) whose dimensions are compatible with the limited space available with some substrates.

A method of forming a fastener includes inserting a blank precursor into a bore of a forming die having an enlarged bore portion, applying a first axial compression force to the blank precursor, and forming a cold-worked head section and an enlarged shank portion on the blank precursor corresponding to the enlarged bore portion. The enlarged shank portion has a nominal shank portion extending therefrom. The method additionally includes inserting the nominal shank portion into a bore of a final reduction die, applying a second axial compression force to the enlarged shank portion, and urging the enlarged shank portion into the bore of the final reduction die. The method includes reducing a cross-sectional area of the enlarged shank portion by approximately 2 to 5 percent to form a cold-worked shank section.

A method of forming a fastener includes inserting a blank precursor into a bore of a forming die having an enlarged bore portion, applying a first axial compression force to the blank precursor, and forming a cold-worked head section and an enlarged shank portion on the blank precursor corresponding to the enlarged bore portion. The enlarged shank portion has a nominal shank portion extending therefrom. The method additionally includes inserting the nominal shank portion into a bore of a final reduction die, applying a second axial compression force to the enlarged shank portion, and urging the enlarged shank portion into the bore of the final reduction die. The method includes reducing a cross-sectional area of the enlarged shank portion by approximately 2 to 5 percent to form a cold-worked shank section.

A window stay including a frame mounting plate (10); a sash mounting plate (11); a short arm (12) coupled by pivots at each end to the frame mounting plate (10) and the sash mounting plate (11); and an elongate long arm (13) coupled by pivots at each end to the frame mounting plate (10) and sash mounting plate (11), wherein the stay includes a first stop (33) and a second stop (102) acting as limiters at a fully open position of the window stay.

A window stay including a frame mounting plate (10); a sash mounting plate (11); a short arm (12) coupled by pivots at each end to the frame mounting plate (10) and the sash mounting plate (11); and an elongate long arm (13) coupled by pivots at each end to the frame mounting plate (10) and sash mounting plate (11), wherein the stay includes a first stop (33) and a second stop (102) acting as limiters at a fully open position of the window stay.

Method for manufacturing a clinch nut, comprising: cold forging a steel body including a weight percentage of carbon comprised between 0.15% and 0.25% inclusive to form a workpiece including a pliable section designed to deform into a crimping bead and a connection section, applying a heat treatment to the workpiece, and tapping the connection section to form an internal thread.