An improved process is described for preparing foundry shapes by a cold box process, for making cores and moulds and for casting metals, carrying out as a curing catalyst system a blend comprising at least two tertiary amines.

The subject matter of the invention is mold material mixtures for producing molds or cores for metal casting, consisting of at least one refractory base mold material, a binder and an additive based on factice. The invention also relates to a component system, a method for producing molds and cores using the mold material mixtures or the component system respectively, and to molds and cores produced by said method.

Provided is a catalyst suitable for curing a composite resin composition that includes comprising a blend of at least two tertiary amines selected from dimethylethylamine (DMEA), diethylmethylamine (DEMA), dimethylisopropylamine (DMIPA), and dimethyl-n-propylamine (DMPA), where each of the at least two tertiary amines is present in the blend in an amount of not less than 10% by weight and not more than 90% by weight.

The object of the invention is a component system for producing a binder for metal casting on the basis of phenolic resins of the benzyl ether type and isocyanates containing non-polar solvents.

A moulding material mixture with at least one refractory material and water glass as an inorganic binding agent is used for producing casting moulds. The binding agent is cured with the aid of a carbonyl compound that has a molecular weight greater than 88 g/mol and less than 200 g/mol and a boiling point at 1013 hPa greater than 20 C. and less than 200 C. The at least one carbonyl compound is introduced into the gas phase, or carried with the gas phase. The at least one carbonyl compound has the formula R.sup.1R.sup.2CO, where R.sup.1 is H or a C1 or C2 alkyl and R.sup.2 is a carboxyl group RC(O)O bonded via the oxygen atom, where R is a C1 to C3 hydrocarbon.

Apparatus and methods for making a sand core in a core box are provided. According to one embodiment, the method includes introducing into a cavity of the core box a sand-binder mixture, the sand-binder mixture being introduced into the cavity through an inlet conduit of the core box. Pressurized air is then introduced into the cavity while a flow rate of the pressurized air is measured in a first air flow path upstream the core box. A control unit automatically alters the degree of opening of an electronically controlled flow regulator located in a second air flow path located downstream an outlet conduit of the core box depending on the measured flow rate to regulate the flow of pressurized air into the cavity of the core box.

The subject matter of the invention is mold material mixtures for producing molds or cores for metal casting, consisting of at least one refractory base mold material, a binder and an additive based on factice. The invention also relates to a component system, a method for producing molds and cores using the mold material mixtures or the component system respectively, and to molds and cores produced by said method.

A post-treatment process for increasing the hot strength of a formed part (100) made of particulate material and binder is disclosed, wherein the formed part (100) is formed a part manufactured by 3D printing (S72) and after its manufacture is heated (S30) using a heating device (40), and the heated formed part (100) is exposed (S50) to an atmosphere enriched with gaseous water generated by supplying water.

The present invention relates to a phenolic resin for use in the phenolic resin component of a two-component binder system for the polyurethane cold box process, to a two-component binder system for use in the polyurethane cold box process, to a molding material mixture for curing by contacting with a tertiary amine, to the use of a corresponding phenolic resin, of a corresponding phenol component, of a corresponding two-component binder system or of a corresponding molding material mixture. The present invention relates, moreover, to an article from the group consisting of feeders, foundry molds and foundry cores, producible from a corresponding molding material mixture, to a process for preparing a phenolic resin, and to a process for producing an article from the group consisting of feeders, foundry molds and foundry cores.

The invention relates to a binder based on phenolic resins of the benzyl ether type and isocyanate compounds having at least two isocyanate groups, containing free phenol and free hydroxybenzyl alcohols in the polyol component. The invention further relates to mold material mixtures containing the binder and to cores, molds, or risers produced with the mold material mixtures and to the use thereof in metal casting.