B22C9/04

Turbine stator vane comprising an inner cooling wall produced by additive manufacturing

A stator vane of a turbine of a gas turbine engine, including an outer platform and an inner platform between which there extends an outer wall forming an outer skin, wherein it includes an inner wall, forming an inner skin, facing the outer wall so as to define an inter-skin cavity between the outer wall and the inner wall, the inner wall including a plurality of cooling orifices for impingement cooling of the outer wall, the outer wall and inner wall being produced by additive manufacturing.

CASTING ELEMENTS AND METHODS OF MAKING THE SAME USING LOW TEMPERATURE SOLIDIFICATION

Foundry casting elements and methods of forming the same, the methods including: forming an aqueous slurry including an inorganic binder precursor, shaping the slurry using a pattern, curing the shaped slurry using a low temperature solidification process to form a casting element, and removing the pattern from the casting element.

CASTING ELEMENTS AND METHODS OF MAKING THE SAME USING LOW TEMPERATURE SOLIDIFICATION

Foundry casting elements and methods of forming the same, the methods including: forming an aqueous slurry including an inorganic binder precursor, shaping the slurry using a pattern, curing the shaped slurry using a low temperature solidification process to form a casting element, and removing the pattern from the casting element.

PROCESS FOR MANUFACTURING A METAL PART

A process manufactures a metal part for a turbomachine that includes first and second metal materials with different chemical compositions. The process includes the steps of obtaining an element of which at least a first metallic part is made of the first metallic material and placing the element in a first mold and pouring wax into the mold to at least partially cover the element. The first mold has an impression corresponding to at least part of an external surface of the metal part. The process further includes obtaining an assembly by removing the first mold and making a shell mold with a first ceramic around the assembly. The process also includes removing the wax from the shell mold and pouring the second metal material into the shell mold in place of the wax, and removing any ceramics present in the assembly.

PROCESS FOR MANUFACTURING A METAL PART

A process manufactures a metal part for a turbomachine that includes first and second metal materials with different chemical compositions. The process includes the steps of obtaining an element of which at least a first metallic part is made of the first metallic material and placing the element in a first mold and pouring wax into the mold to at least partially cover the element. The first mold has an impression corresponding to at least part of an external surface of the metal part. The process further includes obtaining an assembly by removing the first mold and making a shell mold with a first ceramic around the assembly. The process also includes removing the wax from the shell mold and pouring the second metal material into the shell mold in place of the wax, and removing any ceramics present in the assembly.

Multicore and method of manufacturing hollow product using multicore
11607722 · 2023-03-21 · ·

Provided is a multicore. The multicore includes a first core, being made of a water-insoluble material, having a hollow formed in the first core and, having an opening formed at both ends of the first core and connected to the hollow, a second core, being made of a water-soluble material and disposed inside the hollow, and a coating layer, being configured to surround the first core to prevent at least a portion of the first core and the second core from being exposed to an outside. Further, the first core includes a plurality of spaces to allow a fluid supplied to an interior of the first core to flow toward the second core.

PRODUCTION LINES AND METHODS FOR CERAMIC SHELL MAKING

The present disclosure discloses a production line for ceramic shell making and a method for ceramic shell making. The production line may include a conveyor chain system, a robotic arm, a slurry coating device, and a sanding device. The conveyor chain system may be configured to convey a batch of modules. The robotic arm may be configured to replace and remove one or more modules among the batch of modules relative to the conveyor chain system and hold the one or more modules during a plurality of subsequent operations. The robotic arm may be configured to be moveable to a plurality of positions each of which corresponds to one of a plurality of stations. The slurry coating device may be configured to coat the one or more modules in slurry. The sanding device may be configured to sand the one or more modules.

PRODUCTION LINES AND METHODS FOR CERAMIC SHELL MAKING

The present disclosure discloses a production line for ceramic shell making and a method for ceramic shell making. The production line may include a conveyor chain system, a robotic arm, a slurry coating device, and a sanding device. The conveyor chain system may be configured to convey a batch of modules. The robotic arm may be configured to replace and remove one or more modules among the batch of modules relative to the conveyor chain system and hold the one or more modules during a plurality of subsequent operations. The robotic arm may be configured to be moveable to a plurality of positions each of which corresponds to one of a plurality of stations. The slurry coating device may be configured to coat the one or more modules in slurry. The sanding device may be configured to sand the one or more modules.

Controlled grain microstructures in cast alloys

Methods for creating a cast component, along with the resulting cast components, are provided. The method may provide for a controlled grain structure in the resulting cast component. The methods may include heating at least a first portion mold under controlled conditions, such as when the first portion of the mold is buried in a ceramic powder.

THREE-DIMENSIONAL MODELING PATTERN MATERIAL, CURED PRODUCT, CUBIC MOLDED ARTICLE, AND METHOD FOR PRODUCING MOLD BY USING SAID CUBIC MOLDED ARTICLE

A three-dimensional pattern material capable of forming a cured product having excellent hardness and castability, a cured product, a cubic molded article, and a method for producing a mold by using the cubic molded article are provided. The three-dimensional modeling pattern material contains a curable resin composition containing a (meth) acrylate compound (A) represented by Structural Formula (1) and an aliphatic (meth) acrylate compound (B). The three-dimensional modeling pattern material has a content of the (meth) acrylate compound (A) of 50% by mass or more in a total mass of the (meth) acrylate compound (A) and the (meth) acrylate compound (B).