The present disclosure provides a method and system of casting an integral multi-way valve based on 3D printing, and belongs to the technical field of valve casting. The casting method and system determine, according to structural parameters of an integral multi-way valve to be cast, a plurality of ingates on a plurality of layers, a plurality of runners connecting the ingates on each layer, and a sprue connecting the plurality of runners, and an integral sand mold is printed by using the 3D printing technology to realize a multi-layer composite casting method and a corresponding casting system.

A riser sleeve (1) for using when pouring metals into a casting mould includes a riser body (2). The riser body (2) includes a riser cavity (3) for holding liquid metal and a riser opening (4) for joining the riser cavity (3) to a mould cavity of the casting mould during the casting process. The riser cavity (3) has a greater diameter than the diameter of the riser opening (4) in at least one portion, the riser body (2) is made of an insulating and/or exothermic riser material. The riser body (2) is formed as a single piece, the riser opening (4) defines an axis (5), and the riser cavity (3) is asymmetric to the axis (5).

A directional solidification casting method includes fluidly coupling a feed line conduit with a source of molten metal and with a directional solidification mold at a gating. The mold has an interior chamber with a shape of an object to be cast using directional solidification in a growth direction. The feed line conduit is fluidly coupled with the gating in a downward direction oriented at an angle that is closer to the growth direction of the mold than to another direction that is perpendicular to the growth direction of the mold. The method also includes positioning a downstream portion of the feed line conduit below the gating, directing the molten metal into the mold via the feed line conduit, and casting the object in the mold using directional solidification.

A radial pattern assembly is disclosed. The assembly includes a hollow sprue comprising a sprue wall disposed about a longitudinal axis, the sprue wall having a thickness, a length and a periphery. The assembly also includes a pattern disposed radially outwardly of the sprue wall. The assembly further includes a radially outwardly extending gate attached to and extending between the sprue wall and the pattern, the hollow sprue, pattern and gate each formed from a fugitive material.

A wear member includes a first leg, a second leg, and a throat portion connecting the first leg to the second leg. The first leg defines a first leg thickness, and the throat portion defines a throat portion thickness disposed adjacent to the first leg thickness. A ratio of the throat portion thickness to the first leg thickness ranges from 1.1 to 1.2.

A process for manufacturing a cast metal heat exchanger housing (12) for a vehicle heater having a pot-shape housing wall (14) extending in a direction of a housing longitudinal axis (L) and having a plurality of heat transfer ribs (22) extending on an outer side of the housing wall (14) in the area of a circumferential wall (16) and in the area of a bottom wall (18) of the housing wall (14) in the direction of the housing longitudinal axis (L). The process includes metal casting wherein a sprue cross-sectional area including at least some of the heat transfer ribs (22). The cast metal heat exchanger housing has an axial end face formed upon cutting off metallic material that is essentially at right angles to the housing longitudinal axis and extends into an area of at least some of the heat transfer ribs.

The invention relates to a method for producing a mold part (26, 26′) with a feeder insert arranged in it, with a sprue for liquid metal, for a divisible casting mold for metal casting, with the following steps: producing or providing a mold part (26, 26′) equipped with a closed feeder insert (2, 2′) from a compacted molding material (28), the closed feeder insert (2, 2′) being arranged fixed in place in the compacted molding material (28) of the mold part (26, 26′) and having a feeder opening (10, 10′) connected to regions of the mold cavity (30, 30′) that is to be formed, and opening the closed feeder insert (2, 2′), so that a sprue (32, 32′) for liquid metal is formed.

Disclosed is a lost-wax method of casting a product, having steps of: attaching temperature control elements to a wax assembly; encasing the wax assembly and the temperature control elements in a ceramic mold; removing the wax assembly from the ceramic mold; filling the ceramic mold with molten material to form a cast part within the ceramic mold; and separating the ceramic mold and the cast part from each other.

A vehicle support structure formed by casting, the vehicle support structure includes a main body part attached to a vehicle side, a plurality of support portions extending from the main body part to support vehicle components, and a plurality of rib portions configured to connect the support portions and the main body part, respectively. A lightening portion is formed by casting at least in one of the rib portions. An external component mounting portion is formed in the lightening portion.

A foundry mold includes at least one molding cavity and one pair of feeder arms. The molding cavity extends, along a horizontal axis, from a first end to a second end, and the first pair of feeder arms comprises a first feeder arm, oriented in a substantially vertical direction and connected to the first end of the first molding cavity, and a second feeder arm, substantially parallel to the first feeder arm and connected to the second end of the first molding cavity.