A method of method of making an airfoil includes making a refractory metal core that defines an interior of the airfoil by a tomo-lithographic process, making a mold that defines an exterior of the airfoil, inserting the refractory metal core into the mold, and pouring an airfoil material between the refractory metal core and the mold to cast the airfoil.

A method for producing a ceramic core, and such a core, for preparing the production of a casting having hollow structures. The ceramic core configured to form, making use of a 3D model of digital geometric co-ordinates of the casting. The method involves unpressurized or low-pressure casting of a ceramic core blank, and specifically with an oversize relative to the core according to the geometric co-ordinates, and CNC processing of the core in accordance with the 3D model in a first CNC processing method.

Provided is a molding device for manufacturing a molded product having an arc-shaped bent inner space, wherein the molding device includes: a pair of molds which is joinable to each other and separable from each other, and is capable of forming a cavity C which has a shape corresponding to an outer shape of the molded product in a joined state during molding; a core which has a shape corresponding to an inner shape of the molded product, and is disposed in the inside of the cavity C which the pair of molds forms during molding; and a rotation member which is joined to a terminal end of the core, and is rotatable together with the core after molding. Compared to a conventional molding device, the molding device of the present invention becomes a molding device capable of suppressing the occurrence of a defect on a molded product having an arc-shaped bent inner space at the time of taking out the molded product.

A method of forming a casting with a flow passage may include filling a tubular pipe with a filler to form a smart core; inserting the smart core into a mold having a cavity corresponding to a shape of the casting to be formed; injecting a molten metal into the cavity through a casting process; and removing the filler from the smart core, wherein a hardness of the tubular pipe is 70 Hv or more.

A method of supporting a soluble insert structure within a mould die ceramic injection moulding (CIM) process, the method comprising the steps of: forming at least one chaplet that supports the soluble insert structure within the die, the chaplet being formed of a ceramic material that has substantially similar physicochemical properties to the main internal core structure; and positioning the chaplet to contact the soluble insert structure to the die, the soluble insert being spaced away from an edge of the mould die. The chaplet may comprise a refractory material or a combination of refractory materials.

The present disclosure generally relates to partial integrated core-shell investment casting molds that can be assembled into complete molds. Each section of the partial mold may contain both a portion of a core and portion of a shell. Each section can then be assembled into a mold for casting of a metal part. The partial integrated core-shell investment casting molds and the complete molds may be provided with filament structures corresponding to cooling hole patterns on the surface of the turbine blade or the stator vane, which provides a leaching pathway for the core portion after metal casting. The invention also relates to core filaments that can be used to supplement the leaching pathway, for example in a core tip portion of the mold.

The present invention is related to a method for manufacturing a water cooling system (20) inside a casted cylinder head (10), the water cooling system (20) comprising an upper water jacket (21) and a lower water jacket (22) and wherein a transition channel (23) is located between the upper water jacket (21) and the lower water jacket (22). Further, the invention is related to a water cooling system (20) inside a casted cylinder head (10), comprising an upper water jacket (21) and a lower water jacket (22) wherein the upper water jacket (21) and the lower water jacket (22) are fluidly connected by at least one transition channel (23).

The present invention relates to an eco-mold apparatus for manufacturing a piston, a mold apparatus for manufacturing a piston, and a piston manufacturing method, which mold each part of a piston while decreasing the weight of the piston, and the apparatus may comprise: a first eco-mold part which may move forward or backward in a first direction to shape a portion of an eco-part of a piston; a second eco-mold part which may shape-match with the first eco-mold part to mold another portion of the eco-part of the piston; and a piston pickup part which picks up the piston over the second eco-mold part, so that the piston pickup part can separate the piston from the second eco-mold part.

An investment casting core system includes first and second investment casting cores. The first investment casting core has a pin and the second investment casting core has a hole and an access slot that opens to the hole. The pin is disposed in the hole such as to space the first investment casting core in a fixed position relative to the second investment casting core. A bonding agent is disposed in the access slot and around the pin in the hole.

A casting mold for a crankcase of an internal combustion engine includes a water jacket core which has a frame core and a cooling duct core. A land core is provided which is designed and positioned in such a way as to form a cooling duct in an inter-cylinder land of a crankcase. The land core is retained in the frame core and is, or can be, centered using a top core.