A method for casting an article comprises a first region and a second region. The method comprises casting an alloy in a shell, the shell having a casting core protruding from a first metal piece; and deshelling and decoring to remove the shell and core and leave the first region formed by the first piece and the second region formed by the casted alloy.

A method for casting an article comprises a first region and a second region. The method comprises casting an alloy in a shell, the shell having a casting core protruding from a first metal piece; and deshelling and decoring to remove the shell and core and leave the first region formed by the first piece and the second region formed by the casted alloy.

3-D printed PLA material of a selected density is formed into a pattern that is configured as the outer shell of a casting form to be used in the lost foam or evaporative casting process. The purpose of 3-D printing of the PLA material is used to maintain the proper configuration of the form to facilitate casting, and reduce buildup of carbon on the surface of the casting. Because the form is essentially hollow, PLA support pieces can be used on the interior to maintain the structural integrity of the form.

3-D printed PLA material of a selected density is formed into a pattern that is configured as the outer shell of a casting form to be used in the lost foam or evaporative casting process. The purpose of 3-D printing of the PLA material is used to maintain the proper configuration of the form to facilitate casting, and reduce buildup of carbon on the surface of the casting. Because the form is essentially hollow, PLA support pieces can be used on the interior to maintain the structural integrity of the form.

Provided herein are novel tools and methods for the formation of vessels having sculpted interior and exterior forms. Novel high-temperature non-woven textile forms may be used to create a glass vessel having a three-dimensional sculpted interior of almost any shape. The non-woven textile forms may also be used as molds to artfully sculpt bottle exteriors. The invention allows for unprecedented control over the form of glass objects in an industrially scalable process.

Provided herein are novel tools and methods for the formation of vessels having sculpted interior and exterior forms. Novel high-temperature non-woven textile forms may be used to create a glass vessel having a three-dimensional sculpted interior of almost any shape. The non-woven textile forms may also be used as molds to artfully sculpt bottle exteriors. The invention allows for unprecedented control over the form of glass objects in an industrially scalable process.

A method for manufacturing a turbine engine blade (25) comprising a pressure side and a suction side separated from one another by an inner space for the circulation of cooling air, the blade (25) comprising a tip (S) with a closing wall (29) joining the pressure side and suction side walls in the region of this tip (S) in order to define a well shape, the closing wall including through-holes. The closing wall (29) obtained by moulding has a considerable nominal thickness with pits (36, 37) locally reducing this thickness at each through-hole in order to facilitate the removal by chemical etching of alumina rods defining the holes. Since the closing wall (29) thus has a large nominal thickness, it can then be machined in order to form raised patterns or complex shapes inside the well.

A method for manufacturing a turbine engine blade (25) comprising a pressure side and a suction side separated from one another by an inner space for the circulation of cooling air, the blade (25) comprising a tip (S) with a closing wall (29) joining the pressure side and suction side walls in the region of this tip (S) in order to define a well shape, the closing wall including through-holes. The closing wall (29) obtained by moulding has a considerable nominal thickness with pits (36, 37) locally reducing this thickness at each through-hole in order to facilitate the removal by chemical etching of alumina rods defining the holes. Since the closing wall (29) thus has a large nominal thickness, it can then be machined in order to form raised patterns or complex shapes inside the well.

A vehicle subframe is provided with a main body formed in a hollow shape by a core unit. The subframe includes: a top parallel section and a bottom rear parallel section provided to the top and the bottom of the main body; a top left sand elimination opening and a top right sand eliminating opening formed at the top parallel section; and a left bottom rear sand elimination opening and a right bottom rear sand elimination opening formed at the bottom rear parallel section. The left bottom rear sand elimination opening is provided to a site opposing the top left sand elimination opening, and is formed in a shape equivalent to the top left sand elimination opening. The right bottom rear sand elimination opening is provided to a site opposing the top right sand elimination opening, and is formed in a shape equivalent to the top right sand elimination opening.

A vehicle subframe is provided with a main body formed in a hollow shape by a core unit. The subframe includes: a top parallel section and a bottom rear parallel section provided to the top and the bottom of the main body; a top left sand elimination opening and a top right sand eliminating opening formed at the top parallel section; and a left bottom rear sand elimination opening and a right bottom rear sand elimination opening formed at the bottom rear parallel section. The left bottom rear sand elimination opening is provided to a site opposing the top left sand elimination opening, and is formed in a shape equivalent to the top left sand elimination opening. The right bottom rear sand elimination opening is provided to a site opposing the top right sand elimination opening, and is formed in a shape equivalent to the top right sand elimination opening.