Patent classifications
B22C9/28
COOLING DEVICE FOR SIDE MOLD OF CAST WHEEL MOLD
Disclosed is an improved side mold cooling device for a cast wheel mold. The back cavity of a side mold is provided with one to three air holes, red copper is casted in the air holes, a groove body corresponding to a window is provided in the back cavity of the side mold, a main air pipe is annular and concentric with the outer diameter of a wheel, and two ends of the main air pipe are sealed by plug welding; an air pipe connector is welded on the outer side of the main air pipe, and the air pipe connector is connected with an external compressed air storage device; air claws are welded on the inner side of the main air pipe, correspond to hot spots of spokes and are as many as the air holes in the back cavity of the side mold.
LOW-PRESSURE CAST ALUMINUM WHEEL MOLD
The present disclosure provides a low-pressure cast aluminum wheel mold. The back cavity of a top mold (1) is divided into three parts: the back cavity in a rim area is open, and the wall thickness of the top mold is progressively increased by 15-25 mm from bottom to top; the back cavity in a spoke area is machined in a profile-followed manner, and the top mold has an equal wall thickness of 20-30 mm; at each R angle position where the rim is connected with a spoke, the top mold is provided with a boss (11), the axial wall thickness of the boss (11) is 40-60 mm, and the radial wall thickness is 30-50 mm. A temperature gradient beneficial to progressive solidification of a casting is constructed; by designing an annular water cooling structure at the R angle where the rim is connected with the spoke, quick cooling on the hot spot is specifically realized, the cooling capability is stronger, the cooling range is more exact, bad influence on the adjacent thin-wall part is not produced, and smooth feeding of molten aluminum is ensured.
LOW-PRESSURE CAST ALUMINUM WHEEL MOLD
The present disclosure provides a low-pressure cast aluminum wheel mold. The back cavity of a top mold (1) is divided into three parts: the back cavity in a rim area is open, and the wall thickness of the top mold is progressively increased by 15-25 mm from bottom to top; the back cavity in a spoke area is machined in a profile-followed manner, and the top mold has an equal wall thickness of 20-30 mm; at each R angle position where the rim is connected with a spoke, the top mold is provided with a boss (11), the axial wall thickness of the boss (11) is 40-60 mm, and the radial wall thickness is 30-50 mm. A temperature gradient beneficial to progressive solidification of a casting is constructed; by designing an annular water cooling structure at the R angle where the rim is connected with the spoke, quick cooling on the hot spot is specifically realized, the cooling capability is stronger, the cooling range is more exact, bad influence on the adjacent thin-wall part is not produced, and smooth feeding of molten aluminum is ensured.
LOW-PRESSURE CAST ALUMINUM WHEEL MOLD
The present disclosure provides a low-pressure cast aluminum wheel mold. The back cavity of a top mold (1) is divided into three parts: the back cavity in a rim area is open, and the wall thickness of the top mold is progressively increased by 15-25 mm from bottom to top; the back cavity in a spoke area is machined in a profile-followed manner, and the top mold has an equal wall thickness of 20-30 mm; at each R angle position where the rim is connected with a spoke, the top mold is provided with a boss (11), the axial wall thickness of the boss (11) is 40-60 mm, and the radial wall thickness is 30-50 mm. A temperature gradient beneficial to progressive solidification of a casting is constructed; by designing an annular water cooling structure at the R angle where the rim is connected with the spoke, quick cooling on the hot spot is specifically realized, the cooling capability is stronger, the cooling range is more exact, bad influence on the adjacent thin-wall part is not produced, and smooth feeding of molten aluminum is ensured.
LOW-PRESSURE CAST ALUMINUM WHEEL MOLD
The present disclosure provides a low-pressure cast aluminum wheel mold. The back cavity of a top mold (1) is divided into three parts: the back cavity in a rim area is open, and the wall thickness of the top mold is progressively increased by 15-25 mm from bottom to top; the back cavity in a spoke area is machined in a profile-followed manner, and the top mold has an equal wall thickness of 20-30 mm; at each R angle position where the rim is connected with a spoke, the top mold is provided with a boss (11), the axial wall thickness of the boss (11) is 40-60 mm, and the radial wall thickness is 30-50 mm. A temperature gradient beneficial to progressive solidification of a casting is constructed; by designing an annular water cooling structure at the R angle where the rim is connected with the spoke, quick cooling on the hot spot is specifically realized, the cooling capability is stronger, the cooling range is more exact, bad influence on the adjacent thin-wall part is not produced, and smooth feeding of molten aluminum is ensured.
Low-pressure casting bottom mold for aluminum alloy hub
A low-pressure casting bottom mold for an aluminum alloy hub is provided. The low-pressure casting bottom mold for the aluminum alloy hub is composed of an upper surface facing a cavity and a lower surface facing a die casting platform, wherein the bottom mold lower surface facing the die casting platform comprises an iron sheet cover, the iron sheet cover is fixed at a position, corresponding to a wheel spoke, of the bottom mold lower surface, and a sealed space is formed between the iron sheet cover and the bottom mold lower surface in a surrounding manner; the iron sheet cover comprises air inlets at one side close to a wheel center and air outlets at one side close to a rim; and the air inlets are connected with air tubes.
Low-pressure casting bottom mold for aluminum alloy hub
A low-pressure casting bottom mold for an aluminum alloy hub is provided. The low-pressure casting bottom mold for the aluminum alloy hub is composed of an upper surface facing a cavity and a lower surface facing a die casting platform, wherein the bottom mold lower surface facing the die casting platform comprises an iron sheet cover, the iron sheet cover is fixed at a position, corresponding to a wheel spoke, of the bottom mold lower surface, and a sealed space is formed between the iron sheet cover and the bottom mold lower surface in a surrounding manner; the iron sheet cover comprises air inlets at one side close to a wheel center and air outlets at one side close to a rim; and the air inlets are connected with air tubes.
Exhausting device of low-pressure aluminum alloy wheel casting mold
An exhausting device of a low-pressure aluminum alloy wheel casting mold, which includes a control mainframe, a connecting line, a gas storage station, a ventilating pipeline, gas inlet plugs, an exhausting plug and the like, the control mainframe is connected with the gas storage station through the connecting line, and the gas storage station is connected with the gas inlet plugs through the ventilating pipeline; the gas inlet plugs are arranged at the bottom mold window; the mold filling process of the high-temperature molten aluminum can be completed in a relatively oxygen-free environment, direct contact between the molten aluminum and oxygen is avoided, and the occurrence probability of the oxidation slag inclusion defect in the wheel casting process is effectively controlled, so that the internal quality of the casting is remarkably improved.
Exhausting device of low-pressure aluminum alloy wheel casting mold
An exhausting device of a low-pressure aluminum alloy wheel casting mold, which includes a control mainframe, a connecting line, a gas storage station, a ventilating pipeline, gas inlet plugs, an exhausting plug and the like, the control mainframe is connected with the gas storage station through the connecting line, and the gas storage station is connected with the gas inlet plugs through the ventilating pipeline; the gas inlet plugs are arranged at the bottom mold window; the mold filling process of the high-temperature molten aluminum can be completed in a relatively oxygen-free environment, direct contact between the molten aluminum and oxygen is avoided, and the occurrence probability of the oxidation slag inclusion defect in the wheel casting process is effectively controlled, so that the internal quality of the casting is remarkably improved.
Method and System for Casting Metal Using a Riser Sleeve with an Integral Mold Cavity Vent
A metal casting riser sleeve system includes a mold cavity and a vented riser sleeve. The vented riser sleeve includes a riser reservoir and a vent passage. The riser reservoir is fluidly connected to the mold cavity and configured to allow molten alloy to flow from the mold cavity to the vented riser sleeve to create a casting portion. The vent passage extends through a length of the vented riser sleeve to allow airflow from the mold cavity through the vent passage.