A socket installation structure of a refractory article is designed to prevent gas leakage therein. A first flange is provided between an outward end and an inward end of a socket, and a face of the first flange on the side of an inward end thereof is bonded to an article body of the refractory article through a sealing material. Further, a face of the first flange on the side of an outward end thereof faces a metal plate disposed around the outward end or a second flange provided on the side of the outward end, through a low thermally-conductive material layer made of a low thermally-conductive material having a thermal conductivity at room temperature of 40 (W/(m.Math.K)) or less.

Provided is a molten material treatment apparatus including: a container having an upper portion, on which a molten material injection part is disposed, and a bottom part in which a hole is formed; a gas injection part attached to the bottom part between the molten material injection part and the hole; a chamber part formed on the upper portion of the container so as to face the gas injection part and having an inside open downward; and a plurality of vertical members disposed so as to cross a plurality of positions of a rotary flow region formed between the chamber part and the bottom part, wherein an inclusion removal efficiency can be improved while maintaining the molten material surface by a method in which a plurality of mutually different rotary flows are generated in a plurality of sections within the rotary flow region and are partially overlapped.

A process for preparing molten metals for casting at a low to zero superheat temperature involves the steps of placing a heat extracting probe into the melt and at the same time vigorous convection is applied to assure nearly uniform cooling of the melt. Then, the heat extraction probe is rapidly removed when a low or zero superheat temperature is reached. Finally, the rapidly cooled melt is quickly transferred to a mold for casting into parts or a shot sleeve for injection into a die cavity. The process may be carried out so as that small amounts of solid form in part of the melt. In this case, a key aspect of the invention is to carry out the process rapidly in order to maintain the particles in a fine, dispersed state that will not impede flow and will improve the quality of the metal parts produced. Cost of the metal parts produced is lowered due to longer die life and shorter cycle time.

A die casting furnace system includes a die casting holding furnace unit defining a cavity for holding a molten metal. A dosing unit is disposed within the cavity and defines a dosing area disposed in fluid communication with the cavity for receiving the molten material during a pressurization of the cavity. The cavity of said die casting holding furnace unit has a first storage capacity and the dosing area of said dosing unit has a second storage capacity being less than the first storage capacity. An ultrasonic unit is operably coupled with the finitely sized dosing area and is configured to introduce vibration into the received molten material for facilitating the removal of gases from the received molten material. The treatment of the finitely sized dosing area with the ultrasonic unit leads to improved metal cleanliness and accuracy that is not achievable with prior art systems.

A method for treating molten iron includes applying a metal treatment agent to molten iron; and stirring the molten iron using a rotary device comprising a rotor head. The rotary device can be resistant to corrosion and thermal shock, and thereby permit efficient application of metal treatment agents.

A rotary device and methods for treating molten metal, a tubular sleeve for said rotary device and the use of said rotary device in the treatment of molten metal. The rotary device comprises: a tubular sleeve comprising a rotor head at one end, the rotor head comprising a gas outlet for dispersing gas into molten metal; and a hollow shaft extending inside the tubular sleeve such that at least a portion of the hollow shaft is enclosed by the tubular sleeve, wherein the hollow shaft is fluidly connected to the gas outlet of the rotor head, the tubular sleeve is formed from a refractory material that is resistant to corrosion and thermal shock, and the hollow shaft is formed from a material comprising graphite. A first method comprises: applying a layer of synthetic slag material onto an exposed surface of the molten metal; and stirring the molten metal using a rotary device comprising a rotor head, such that the molten metal flows past the layer of synthetic slag material. A second method comprises: applying a metal treatment agent to molten metal; stirring the molten metal using a rotary device comprising a rotor head; and discharging gas into the molten metal through the rotor head.

A slurrying device includes a slurrying tank and a rotor stirrer. The rotor stirrer includes a stirring drum, a transmission gear arranged at an end face of the stirring drum configured to face the slurrying tank, and a rotor stirring rod configured to extend from the stirring drum and into the slurrying tank to stir a slurrying liquid in the slurrying tank. The rotor stirring rod is meshed with the transmission gear and configured to revolve along a planar trajectory of the transmission gear while simultaneously rotating. The rotor stirrer further includes a driving device provided at the stirring drum and configured to drive the rotor stirring rod to rotate via the transmission gear.

A method of fluxing or degassing a molten metal residing as a bath in a furnace. The bath of molten metal includes a bath surface height and the method provides at least one rotating impeller in the molten metal bath to initiate a flow of the molten metal. The flow in the molten metal results in elevating a portion of the molten metal above the bath surface height where at least one of a fluxing agent and an inert gas is introduced into the elevated portion of the molten metal.

A method of operating a BOF bottom stir tuyere having an inner nozzle surrounded by an annular nozzle, including during a hot metal pour phase and a blow phase, flowing an inert gas through both nozzles; during a tap phase, initiating a flow of a first reactant through the inner nozzle and a flow of a second reactant through the annular nozzle, and ceasing the flow of inert gas through the nozzles, wherein the first and second reactants includes fuel and oxidant, respectively, or vice-versa, such that a flame forms as the fuel and oxidant exit the tuyere; during a slag splash phase, continuing the flows of fuel and oxidant to maintain the flame; and after ending the slag splash phase and commencement of another hot metal pour phase, initiating a flow of inert gas through both nozzles and ceasing the flows of the first and second reactants.

To improve the position of a cylindrical ceramic hollow body the invention relates to a securing device for use with a gas purging brick, where the securing device has the following characteristics in its operational position: A base body which, with its bottom and a circumferential wall, defines a cylindrical space with a corresponding central longitudinal axis, the bottom features an opening whose longitudinal axis aligns with the central longitudinal axis the bottom features a ring-shaped channel which extends concentrically around the opening. at least an inner wall of the channel which is adjacent to the opening consists of a material which is plastically ductile under the application of pressure, a ring-shaped compact whose radial wall cross-section increases in size upwards from a lower free end, so that the inner wall of the channel deforms plastically, thereby reducing the cross section of the opening, after the compact is pressed into the channel.