B22D11/003

Method and system for adjusting process parameters of die-casting machine, and storage medium

Disclosed is a method and system for adjusting process parameters of a die-casting machine, and a storage medium. The method and the system can receive die wheel type, molten aluminum temperature, interruption time and defect information in real time, respond to the above information one by one according to a set response priority order, select die-casting process parameters, and automatically adjust different process parameters for different products and different working conditions, thereby realizing simultaneous control of multiple die-casting machines, replacing manual adjustment and improving product quality stability and production efficiency.

Method for manufacturing aluminum alloy exterior material for smart device

Provided is a method for manufacturing an aluminum alloy exterior material for smart devices which is formed not by extrusion or die casting but by a strip casting method using a rotating mold, and an aluminum alloy exterior material manufactured by the method. In accordance with an embodiment, the method includes: preparing a molten aluminum alloy; casting the molten aluminum alloy into a sheet shape using a rotating mold to form an aluminum alloy cast sheet; and anodizing the aluminum alloy cast sheet, wherein in the forming of an aluminum alloy cast sheet, X in Equation 1 below may have a value in the range of greater than 0 and equal to or less than 0.15.
X=(W.sub.Zn+W.sub.Mg+W.sub.Cu+W.sub.Si)/TC  <Equation 1> Here, W.sub.Zn+W.sub.Mg+W.sub.Cu+W.sub.Si is the total content (wt %) of zinc, magnesium, copper and silicon) in the aluminum alloy, and TC is the thermal conductivity (W/m.Math.K) of the rotating mold.

Systems and methods for making thick gauge aluminum alloy articles

Provided herein are systems and methods for producing thick gauge aluminum alloy articles such as plates, shates, slabs, sheet plates or the like. A method for producing thick gauge aluminum alloy articles can include continuously casting an aluminum alloy article and hot or warm rolling the aluminum alloy article. Also provided herein is a continuous casting system for producing thick gauge aluminum alloy articles. The disclosed thick gauge aluminum alloy articles can be provided in any suitable temper.

Release Agent-Free Aluminium Strip Casting

A casting roller or belt for a revolving chill mould of a strip casting system for the manufacture of an aluminium alloy strip and a strip casting system for manufacturing an aluminium alloy strip comprising at least one revolving chill mould with a casting gap. A method for manufacturing an aluminium alloy strip by means of a strip casting system. The object of providing a casting roller or belt or a strip casting system, by means of which, adhesion to the casting roller or belt is avoided during strip casting and a low-segregation and crack-free aluminium alloy strip can be produced, in particular under industrial conditions, is achieved by a specific surface structure, in that the surface of the casting roller or belt has a roughness value Sa of more than 5 μm and an average peak count RPc(0.5 μm) of less than 42 cm.sup.−1.

High strength 6XXX series aluminum alloys and methods of making the same
11821065 · 2023-11-21 · ·

Described herein are 6xxx series aluminum alloys with unexpected properties and novel methods of producing such aluminum alloys. The aluminum alloys are highly formable and exhibit high strength. The alloys are produced by continuous casting and can be hot rolled to a final gauge and/or a final temper. The alloys can be used in automotive, transportation, industrial, and electronics applications, just to name a few.

GRAIN REFINING WITH DIRECT VIBRATIONAL COUPLING

A molten metal conveyor having a receptor plate in contact with molten metal during transport of the molten metal. The receptor plate extends from an entrance where molten metal enters onto the receptor plate to an exit where molten metal exits the receptor plate. The molten metal conveyor has at least one vibrational energy source which supplies vibrational energy directly to the receptor plate in contact with molten metal. A corresponding method for forming a metal product includes providing molten metal onto a molten conveyor; cooling the molten metal by control of a cooling medium flowing through a cooling passage in the or attached to the conveyor; and coupling vibrational energy directly into a receptor plate in contact with the molten metal on the conveyor.

Aluminum alloy sheet for battery lid use for forming integrated explosion-proof valve and method of production of same

Aluminum alloy sheet for battery lid use having suitable strength and excellent in formability and work softenability, which aluminum alloy sheet for battery lid use enabling formation of an integrated explosion-proof valve with little variation in operating pressure and excellent in cyclic fatigue resistance, and a method of production of the same are provided, the aluminum alloy sheet for battery lid use for forming an integrated explosion-proof valve having a component composition containing Fe: 1.05 to 1.50 mass %, Mn: 0.15 to 0.70 mass %, Ti: 0.002 to 0.15 mass %, and B: less than 0.04 mass %, having a balance of Al and impurities, having an Fe/Mn ratio restricted to 1.8 to 7.0, restricting, as impurities, Si to less than 0.40 mass %, Cu to less than 0.03 mass %, Mg to less than 0.05 mass %, and V to less than 0.03 mass %, having a tensile strength of 95 MPa or more, having a value of elongation of 40% or more, having a recrystallized structure, having a value of (TS95−TS80) of less than −3 MPa when defining a tensile strength after cold rolling by a rolling reduction of 80% as TS80 and defining a tensile strength after cold rolling by a rolling reduction of 95% as TS95, and having a value of elongation after cold rolling by a rolling reduction of 90% of 5.0% or more. Furthermore, an average grain size of the recrystallized grains of the recrystallized structure is preferably 15 to 30 μm.

CASTING PROCESS FOR ALUMINIUM ALLOYS

A process for manufacturing an aluminum-based alloy sheet directly from a molten aluminum-based alloy is described. In a continuous caster, such as a belt-caster, and directly from the molten aluminum-based alloy, a substantially solid and substantially thin aluminum-based alloy strip, thinner than about 10 mm, is continuously cast and simultaneously cooled with a compression force on the solidifying aluminum-based alloy in a range of about 2 to about 3000 pounds per linear inch of alloy strip width. The substantially solid aluminum-based alloy strip can then be rolled, so as to obtain the aluminum-based alloy sheet. The process can include pulse heating the aluminum-based allowed sheet.

SYSTEM, APPARATUS, AND METHOD FOR DIRECT CHILL CASTING VENTING

Provided herein is a system, apparatus, and method for venting a direct chill casting mold by venting excess casting gas and retaining oxide from atop a casting during the direct chill casting process. Methods of venting casting gas from a direct chill casting mold include: supplying the direct chill casting mold with molten metal through a transition plate; supplying a casting gas through a casting surface of the direct chill casting mold; venting the casting gas from a gas pocket in the transition plate, wherein venting the casting gas from the gas pocket in the transition plate is performed in response to a pressure of the casting gas in the gas pocket reaching a predetermined pressure.

METHOD AND APPARATUS FOR PROCESSING A LIQUID ALLOY
20220017993 · 2022-01-20 ·

A method and apparatus for producing solid alloy components from its liquid state are provided. The molten alloy is rapidly cooled using a chill to temperatures below the thermosolutal transition temperature of the alloy. Finite-amplitude acoustic vibration is applied on the chill to shake off dendrites that form on the chill surface, to stir the slurry containing the fragments of dendrites, and to shake off slurry material that sticks on the surface of the chill as the chill is separating from the slurry. The slurry is then immediately poured into a chamber of a forming machine or a mold cavity shaped into solid components.